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IAC Assessment: BD0235
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IAC Assessment: BD0235
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IAC Center Bradley University
Assessment Year 2003
Principal Product Printed Circuit Boards
NAICS 334412 - Bare Printed Circuit Board Manufacturing
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 60,000
Annual Production 3,500,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,500 1,884,096 kWh $0.06
Electricity Demand $13,834 5,910 kW-months/year $2.34
Electricity Fees $156 - $ -
Natural Gas $6,643 1,388 MMBtu $4.79
TOTAL ENERGY COSTS $132,198
RECOMMENDED SAVINGS* $93,481 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,659
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,609
Cost:
$7,200
$10,685 259,983 $975 417 $(-7,051) (-1,474) - - - - - - - - $10,685
259,983
kWh
$975
417
kW-months/year
$(-7,051)
(-1,474)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,778
Cost:
$5,025
$3,324 80,862 $454 194 - - - - - - - - - - $3,324
80,862
kWh
$454
194
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,478
Cost:
$3,000
- - - - $2,478 518 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,478
518
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,330
Cost:
$5,700
$2,314 56,291 $100 42 - - - - - - $(-84) - - - $2,314
56,291
kWh
$100
42
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-84)
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$814
Cost:
$370
$470 11,405 $86 37 - - - - - - $173 - $85 - $470
11,405
kWh
$86
37
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$173
-
$
$85
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$267
Cost:
$600
- - - - $267 56 - - - - - - - - -
-
kWh
-
-
kW-months/year
$267
56
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$236
Cost:
$500
$219 5,328 $17 7 - - - - - - - - - - $219
5,328
kWh
$17
7
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$214
Cost:
$300
$198 4,823 $16 7 - - - - - - - - - - $198
4,823
kWh
$16
7
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,665
Cost:
$5,500
- - - - - - - - $2,665 394,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,665
394,000
lb
-
-
$
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$317
Cost:
$1,200
- - - - - - $317 158 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$317
158
gal
-
-
lb
-
-
$
-
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$73,846
Cost:
$7,500
- - - - - - - - - - $73,846 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$73,846
-
$
-
-
$
12: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,577
Cost:
$2,000
- - $1,577 744 - - - - - - - - - - -
-
kWh
$1,577
744
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
13: 4.2130 PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING Savings:
$350
Cost:
$80
- - - - - - - - - - - - $350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$350
-
$
TOTAL RECOMMENDED Savings:
$93,481
Cost:
$38,975
$17,210 418,692 $3,225 1,448 $(-4,306) (-900) $317 158 $2,665 394,000 $73,935 - $435 - $17,210
418,692
kWh
$3,225
1,448
kW-months/year
$(-4,306)
(-900)
MMBtu
$317
158
gal
$2,665
394,000
lb
$73,935
-
$
$435
-
$
TOTAL IMPLEMENTED Savings:
$77,659
Cost:
$15,180
$198 4,823 $16 7 $267 56 $317 158 $2,665 394,000 $73,846 - $350 - $198
4,823
kWh
$16
7
kW-months/year
$267
56
MMBtu
$317
158
gal
$2,665
394,000
lb
$73,846
-
$
$350
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost