Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Bradley University |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Extruded Plastic Sheet and Roll Stock |
| NAICS | 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081 - Unsupported Plastics Film & Sheet |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 103 |
| Plant Area (Sq.Ft.) | 93,000 |
| Annual Production | 26,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $223,189 | 12,691,636 | kWh | $0.02 |
| Electricity Demand | $232,178 | 22,298 | kW-months/year | $10.41 |
| Natural Gas | $31,490 | 3,764 | MMBtu | $8.37 |
| TOTAL ENERGY COSTS | $489,446 | |||
| RECOMMENDED SAVINGS* | $156,891 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $112,911 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3137 USE POWER DURING OFF-PEAK PERIODS |
Savings: $43,745 Cost: $2,000 |
$14,529 | 825,503 | $29,216 | 2,807 | - | - | - | - | - | - | - | - | - | - |
$14,529 825,503 kWh |
$29,216 2,807 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $13,627 Cost: $1,000 |
- | - | - | - | $13,627 | 1,636 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$13,627 1,636 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $13,156 Cost: $8,080 |
$13,156 | 748,212 | - | - | - | - | - | - | - | - | - | - | - | - |
$13,156 748,212 kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $8,345 Cost: $35,510 |
$5,192 | 295,070 | $3,153 | 303 | - | - | - | - | - | - | - | - | - | - |
$5,192 295,070 kWh |
$3,153 303 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $7,407 Cost: $8,000 |
- | - | - | - | $7,407 | 889 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,407 889 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $5,082 Cost: $1,500 |
$1,307 | 74,222 | $3,158 | 303 | - | - | - | - | $142 | - | $475 | - | - | - |
$1,307 74,222 kWh |
$3,158 303 kW-months/year |
- - MMBtu |
- - lb |
$142 - $ |
$475 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,389 Cost: $9,225 |
$2,546 | 144,671 | $792 | 76 | - | - | - | - | $51 | - | - | - | - | - |
$2,546 144,671 kWh |
$792 76 kW-months/year |
- - MMBtu |
- - lb |
$51 - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $2,306 Cost: $500 |
$1,274 | 72,362 | $1,032 | 99 | - | - | - | - | - | - | - | - | - | - |
$1,274 72,362 kWh |
$1,032 99 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,611 Cost: $4,125 |
$475 | 27,195 | $1,136 | 110 | - | - | - | - | - | - | - | - | - | - |
$475 27,195 kWh |
$1,136 110 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $1,343 Cost: $240 |
$324 | 18,382 | $919 | 88 | - | - | - | - | $40 | - | $60 | - | - | - |
$324 18,382 kWh |
$919 88 kW-months/year |
- - MMBtu |
- - lb |
$40 - $ |
$60 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $606 Cost: $500 |
$335 | 19,012 | $271 | 26 | - | - | - | - | - | - | - | - | - | - |
$335 19,012 kWh |
$271 26 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $235 Cost: - |
$130 | 7,402 | $105 | 10 | - | - | - | - | - | - | - | - | - | - |
$130 7,402 kWh |
$105 10 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY |
Savings: $8,829 Cost: $336 |
- | - | - | - | - | - | $8,829 | 233,280 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$8,829 233,280 lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS |
Savings: $1,890 Cost: $240 |
- | - | - | - | - | - | $1,890 | 210,000 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$1,890 210,000 lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL |
Savings: $34,400 Cost: $10,000 |
- | - | - | - | - | - | - | - | - | - | - | - | $34,400 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
$34,400 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $10,920 Cost: $5,000 |
- | - | - | - | - | - | - | - | $10,920 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$10,920 - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $156,891 Cost: $86,256 |
$39,268 | 2,232,031 | $39,782 | 3,822 | $21,034 | 2,525 | $10,719 | 443,280 | $11,153 | - | $535 | - | $34,400 | - | $39,268 2,232,031 kWh |
$39,782 3,822 kW-months/year |
$21,034 2,525 MMBtu |
$10,719 443,280 lb |
$11,153 - $ |
$535 - $ |
$34,400 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $112,911 Cost: $84,256 |
$24,609 | 1,399,126 | $10,461 | 1,005 | $21,034 | 2,525 | $10,719 | 443,280 | $11,153 | - | $535 | - | $34,400 | - | $24,609 1,399,126 kWh |
$10,461 1,005 kW-months/year |
$21,034 2,525 MMBtu |
$10,719 443,280 lb |
$11,153 - $ |
$535 - $ |
$34,400 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||