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IAC Assessment: BD0260
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IAC Assessment: BD0260
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IAC Center Bradley University
Assessment Year 2004
Principal Product Commercial Refrigeration Evaporator Units
NAICS 333415 - Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585 - Refrigeration And Heating Equipment
Sales $50,000,000-$100,000,000
# of Employees 310
Plant Area (Sq.Ft.) 265,000
Annual Production 140,000 Pieces
Production Hrs. Annual 4,420
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $476,373 6,897,600 kWh $0.07
Electricity Demand $191,556 16,976 kW-months/year $11.28
Natural Gas $230,435 31,140 MMBtu $7.40
TOTAL ENERGY COSTS $941,007
RECOMMENDED SAVINGS* $40,166 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,166
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,265
Cost:
-
$6,669 167,987 $2,596 230 - - - - - - - - $6,669
167,987
kWh
$2,596
230
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,158
Cost:
$900
$6,590 165,916 $2,568 228 - - - - - - - - $6,590
165,916
kWh
$2,568
228
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,118
Cost:
$6,900
$2,903 73,111 $2,215 196 - - - - - - - - $2,903
73,111
kWh
$2,215
196
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,159
Cost:
$1,159
$734 18,462 $425 38 - - - - - - - - $734
18,462
kWh
$425
38
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,427
Cost:
$3,000
- - - - $4,427 645 - - - - - - -
-
kWh
-
-
kW-months/year
$4,427
645
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,226
Cost:
$1,000
$3,042 76,638 $1,184 105 - - - - - - - - $3,042
76,638
kWh
$1,184
105
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.1222 INSTALL TURBULATORS Savings:
$1,553
Cost:
$3,500
- - - - $1,553 226 - - - - - - -
-
kWh
-
-
kW-months/year
$1,553
226
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,267
Cost:
$656
$394 9,935 $477 42 - - - - $142 - $254 - $394
9,935
kWh
$477
42
kW-months/year
-
-
MMBtu
-
-
lb
$142
-
$
$254
-
$
09: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$991
Cost:
$1,500
- - - - $991 144 - - - - - - -
-
kWh
-
-
kW-months/year
$991
144
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$547
Cost:
$551
$225 5,659 $88 8 - - - - $98 - $136 - $225
5,659
kWh
$88
8
kW-months/year
-
-
MMBtu
-
-
lb
$98
-
$
$136
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$312
Cost:
$670
$196 4,921 $116 10 - - - - - - - - $196
4,921
kWh
$116
10
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
12: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$377
Cost:
$1,000
- - - - - - $377 5 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$377
5
lb
-
-
$
-
-
$
13: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$1,766
Cost:
-
- - $1,766 156 - - - - - - - - -
-
kWh
$1,766
156
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,166
Cost:
$20,836
$20,753 522,629 $11,435 1,013 $6,971 1,015 $377 5 $240 - $390 - $20,753
522,629
kWh
$11,435
1,013
kW-months/year
$6,971
1,015
MMBtu
$377
5
lb
$240
-
$
$390
-
$
TOTAL IMPLEMENTED Savings:
$40,166
Cost:
$20,836
$20,753 522,629 $11,435 1,013 $6,971 1,015 $377 5 $240 - $390 - $20,753
522,629
kWh
$11,435
1,013
kW-months/year
$6,971
1,015
MMBtu
$377
5
lb
$240
-
$
$390
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material