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IAC Assessment: BD0262
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IAC Assessment: BD0262
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IAC Center Bradley University
Assessment Year 2004
Principal Product Beef Sausage, Deli Meats, Soup and Chili
NAICS 311611 - Animal (except Poultry) Slaughtering
SIC 2011 - Meat Packing Plants
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 140,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $816,382 11,970,267 kWh $0.07
Electricity Demand $100,832 23,892 kW-months/year $4.22
Natural Gas $340,894 51,377 MMBtu $6.64
TOTAL ENERGY COSTS $1,443,177
RECOMMENDED SAVINGS* $573,599 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,137
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.1222 INSTALL TURBULATORS Savings:
$40,923
Cost:
$2,400
- - - - $40,923 6,889 - - - - - - - - -
-
kWh
-
-
kW-months/year
$40,923
6,889
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$12,994
Cost:
$3,000
- - - - $12,994 2,188 - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,994
2,188
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$8,498
Cost:
$4,000
- - - - $8,498 1,431 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,498
1,431
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,116
Cost:
$8,920
$3,303 89,021 $722 171 - - - - $(-529) - $620 - - - $3,303
89,021
kWh
$722
171
kW-months/year
-
-
MMBtu
-
-
lb
$(-529)
-
$
$620
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,267
Cost:
$1,200
$2,154 58,061 $781 185 - - - - $58 - $274 - - - $2,154
58,061
kWh
$781
185
kW-months/year
-
-
MMBtu
-
-
lb
$58
-
$
$274
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,093
Cost:
-
$2,538 68,428 $555 132 - - - - - - - - - - $2,538
68,428
kWh
$555
132
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,261
Cost:
$850
$1,068 28,824 $193 46 - - - - - - - - - - $1,068
28,824
kWh
$193
46
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$287
Cost:
$286
$150 5,553 $137 19 - - - - - - - - - - $150
5,553
kWh
$137
19
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$945
Cost:
$1,600
$775 20,895 $170 40 - - - - - - - - - - $775
20,895
kWh
$170
40
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$603
Cost:
$90
$408 10,995 $89 21 - - - - $28 - $78 - - - $408
10,995
kWh
$89
21
kW-months/year
-
-
MMBtu
-
-
lb
$28
-
$
$78
-
$
-
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$32,008
Cost:
$100
- - - - - - $32,008 75,800 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$32,008
75,800
lb
-
-
$
-
-
$
-
-
$
12: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$436,800
Cost:
$99,000
- - - - - - - - $436,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$436,800
-
$
-
-
$
-
-
$
13: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$13,000
Cost:
$300
- - - - - - - - - - - - $13,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$13,000
-
$
14: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$11,289
Cost:
$5,500
- - - - - - - - - - - - $11,289 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$11,289
-
$
15: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,724
Cost:
$250
- - $1,724 409 - - - - - - - - - - -
-
kWh
$1,724
409
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
16: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,231
Cost:
-
- - - - - - - - - - - - $2,231 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$2,231
-
$
17: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$560
Cost:
$500
- - $560 133 - - - - - - - - - - -
-
kWh
$560
133
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$573,599
Cost:
$127,996
$10,396 281,777 $4,931 1,155 $62,415 10,508 $32,008 75,800 $436,357 - $972 - $26,520 - $10,396
281,777
kWh
$4,931
1,155
kW-months/year
$62,415
10,508
MMBtu
$32,008
75,800
lb
$436,357
-
$
$972
-
$
$26,520
-
$
TOTAL IMPLEMENTED Savings:
$87,137
Cost:
$22,456
$6,675 181,459 $1,833 421 $53,917 9,077 - - $(-471) - $894 - $24,289 - $6,675
181,459
kWh
$1,833
421
kW-months/year
$53,917
9,077
MMBtu
-
-
lb
$(-471)
-
$
$894
-
$
$24,289
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost