Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Bradley University |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Thermal Spray Job Shop |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479 - Metal Coating And Allied Services |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 65,000 |
| Annual Production | 40,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | MO |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $167,704 | 2,557,600 | kWh | $0.07 |
| Electricity Demand | $15,677 | 7,258 | kW-months/year | $2.16 |
| Natural Gas | $42,257 | 6,330 | MMBtu | $6.68 |
| TOTAL ENERGY COSTS | $240,709 | |||
| RECOMMENDED SAVINGS* | $26,562 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $24,100 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | lb | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL |
Savings: $260 Cost: $11,000 |
- | - | - | - | $260 | 39 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$260 39 MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES |
Savings: $6,225 Cost: $4,930 |
$5,850 | 120,362 | $375 | 174 | - | - | - | - | - | - | - | - | - | - | - | - |
$5,850 120,362 kWh |
$375 174 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $8,992 Cost: $600 |
$8,281 | 170,373 | $711 | 328 | - | - | - | - | - | - | - | - | - | - | - | - |
$8,281 170,373 kWh |
$711 328 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $1,081 Cost: $2,765 |
$956 | 19,685 | $125 | 57 | - | - | - | - | - | - | - | - | - | - | - | - |
$956 19,685 kWh |
$125 57 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $703 Cost: $1,425 |
$520 | 10,706 | $127 | 59 | - | - | - | - | - | - | $11 | - | $45 | - | - | - |
$520 10,706 kWh |
$127 59 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
$11 - $ |
$45 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $504 Cost: $220 |
$493 | 10,160 | $11 | 6 | - | - | - | - | - | - | - | - | - | - | - | - |
$493 10,160 kWh |
$11 6 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $382 Cost: $323 |
$188 | 3,853 | $13 | 6 | - | - | - | - | - | - | $87 | - | $94 | - | - | - |
$188 3,853 kWh |
$13 6 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
$87 - $ |
$94 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $329 Cost: $510 |
$309 | 6,354 | $20 | 9 | - | - | - | - | - | - | - | - | - | - | - | - |
$309 6,354 kWh |
$20 9 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.8124 INSTALL FLOATING COVERS ON TANKS OF VOLATILE MATERIALS TO REDUCE EVAPORATION |
Savings: $2,462 Cost: $1,575 |
- | - | - | - | - | - | $2,462 | 3,040 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$2,462 3,040 gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE |
Savings: $1,020 Cost: $96 |
- | - | - | - | - | - | - | - | $1,020 | 20,000 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
$1,020 20,000 lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $3,200 Cost: $96 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $3,200 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
$3,200 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $1,404 Cost: $2,500 |
- | - | - | - | - | - | - | - | - | - | $1,404 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - lb |
$1,404 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $26,562 Cost: $26,040 |
$16,597 | 341,493 | $1,382 | 640 | $260 | 39 | $2,462 | 3,040 | $1,020 | 20,000 | $1,502 | - | $139 | - | $3,200 | - | $16,597 341,493 kWh |
$1,382 640 kW-months/year |
$260 39 MMBtu |
$2,462 3,040 gal |
$1,020 20,000 lb |
$1,502 - $ |
$139 - $ |
$3,200 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $24,100 Cost: $24,465 |
$16,597 | 341,493 | $1,382 | 640 | $260 | 39 | - | - | $1,020 | 20,000 | $1,502 | - | $139 | - | $3,200 | - | $16,597 341,493 kWh |
$1,382 640 kW-months/year |
$260 39 MMBtu |
- - gal |
$1,020 20,000 lb |
$1,502 - $ |
$139 - $ |
$3,200 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | lb | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||