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IAC Center | Bradley University |
---|---|
Assessment Year | 2004 |
Principal Product | Thermal Spray Job Shop |
NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
SIC | 3479 - Metal Coating And Allied Services |
Sales | $10,000,000-$50,000,000 |
# of Employees | 60 |
Plant Area (Sq.Ft.) | 65,000 |
Annual Production | 40,000 Pounds |
Production Hrs. Annual | 6,240 |
Location (State) | MO |
Source | Yearly Cost | Usage | Unit | Unit Cost |
---|---|---|---|---|
Electricity Usage | $167,704 | 2,557,600 | kWh | $0.07 |
Electricity Demand | $15,677 | 7,258 | kW-months/year | $2.16 |
Natural Gas | $42,257 | 6,330 | MMBtu | $6.68 |
TOTAL ENERGY COSTS | $240,709 | |||
RECOMMENDED SAVINGS* | $26,562 | *Non-energy impacts included in savings. See recommendations below |
||
IMPLEMENTED SAVINGS* | $24,100 |
#|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | lb | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL |
Savings: $260 Cost: $11,000 |
- | - | - | - | $260 | 39 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$260 39 MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
02: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES |
Savings: $6,225 Cost: $4,930 |
$5,850 | 120,362 | $375 | 174 | - | - | - | - | - | - | - | - | - | - | - | - |
$5,850 120,362 kWh |
$375 174 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $8,992 Cost: $600 |
$8,281 | 170,373 | $711 | 328 | - | - | - | - | - | - | - | - | - | - | - | - |
$8,281 170,373 kWh |
$711 328 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $1,081 Cost: $2,765 |
$956 | 19,685 | $125 | 57 | - | - | - | - | - | - | - | - | - | - | - | - |
$956 19,685 kWh |
$125 57 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
05: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $703 Cost: $1,425 |
$520 | 10,706 | $127 | 59 | - | - | - | - | - | - | $11 | - | $45 | - | - | - |
$520 10,706 kWh |
$127 59 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
$11 - $ |
$45 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $504 Cost: $220 |
$493 | 10,160 | $11 | 6 | - | - | - | - | - | - | - | - | - | - | - | - |
$493 10,160 kWh |
$11 6 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $382 Cost: $323 |
$188 | 3,853 | $13 | 6 | - | - | - | - | - | - | $87 | - | $94 | - | - | - |
$188 3,853 kWh |
$13 6 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
$87 - $ |
$94 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $329 Cost: $510 |
$309 | 6,354 | $20 | 9 | - | - | - | - | - | - | - | - | - | - | - | - |
$309 6,354 kWh |
$20 9 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
09: 3.8124 INSTALL FLOATING COVERS ON TANKS OF VOLATILE MATERIALS TO REDUCE EVAPORATION |
Savings: $2,462 Cost: $1,575 |
- | - | - | - | - | - | $2,462 | 3,040 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$2,462 3,040 gal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE |
Savings: $1,020 Cost: $96 |
- | - | - | - | - | - | - | - | $1,020 | 20,000 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
$1,020 20,000 lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $3,200 Cost: $96 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $3,200 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
$3,200 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $1,404 Cost: $2,500 |
- | - | - | - | - | - | - | - | - | - | $1,404 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - lb |
$1,404 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
TOTAL RECOMMENDED |
Savings: $26,562 Cost: $26,040 |
$16,597 | 341,493 | $1,382 | 640 | $260 | 39 | $2,462 | 3,040 | $1,020 | 20,000 | $1,502 | - | $139 | - | $3,200 | - | $16,597 341,493 kWh |
$1,382 640 kW-months/year |
$260 39 MMBtu |
$2,462 3,040 gal |
$1,020 20,000 lb |
$1,502 - $ |
$139 - $ |
$3,200 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
TOTAL IMPLEMENTED |
Savings: $24,100 Cost: $24,465 |
$16,597 | 341,493 | $1,382 | 640 | $260 | 39 | - | - | $1,020 | 20,000 | $1,502 | - | $139 | - | $3,200 | - | $16,597 341,493 kWh |
$1,382 640 kW-months/year |
$260 39 MMBtu |
- - gal |
$1,020 20,000 lb |
$1,502 - $ |
$139 - $ |
$3,200 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | lb | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost |