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IAC Assessment: BD0285
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IAC Assessment: BD0285
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IAC Center Bradley University
Assessment Year 2005
Principal Product Bed Frames
NAICS 337124 - Metal Household Furniture Manufacturing
SIC 2514 - Metal Household Furniture
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 125,000
Annual Production 225,000 Pieces
Production Hrs. Annual 3,770
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,439 1,855,425 kWh $0.05
Electricity Demand $11,049 5,321 kW-months/year $2.08
Electricity Fees $6,368 - $ -
Natural Gas $70,127 7,571 MMBtu $9.26
TOTAL ENERGY COSTS $180,696
RECOMMENDED SAVINGS* $27,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,706
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ lb $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,090
Cost:
$2,695
$2,289 47,486 $570 274 - - $79 - $152 - - - $2,289
47,486
kWh
$570
274
kW-months/year
-
-
lb
$79
-
$
$152
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,976
Cost:
$4,080
$2,617 54,299 $359 173 - - - - - - - - $2,617
54,299
kWh
$359
173
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,695
Cost:
-
$1,357 28,163 $338 163 - - - - - - - - $1,357
28,163
kWh
$338
163
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$995
Cost:
$675
$719 14,914 $276 1,363 - - - - - - - - $719
14,914
kWh
$276
1,363
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$487
Cost:
$900
$330 6,827 $157 75 - - - - - - - - $330
6,827
kWh
$157
75
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$488
Cost:
-
- - $488 235 - - - - - - - - -
-
kWh
$488
235
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$370
Cost:
$360
$193 3,995 $11 6 - - $69 - $97 - - - $193
3,995
kWh
$11
6
kW-months/year
-
-
lb
$69
-
$
$97
-
$
-
-
Tgal
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$11,600
Cost:
$480
- - - - $11,600 78,000 - - - - - - -
-
kWh
-
-
kW-months/year
$11,600
78,000
lb
-
-
$
-
-
$
-
-
Tgal
09: 3.4151 MINIMIZE WATER USAGE Savings:
$3,135
Cost:
$1,320
- - - - - - - - - - $3,135 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
$3,135
-
Tgal
10: 4.632 CHANGE OPERATING CONDITIONS Savings:
$2,898
Cost:
$2,500
- - $2,898 1,393 - - - - - - - - -
-
kWh
$2,898
1,393
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$27,734
Cost:
$13,010
$7,505 155,684 $5,097 3,682 $11,600 78,000 $148 - $249 - $3,135 - $7,505
155,684
kWh
$5,097
3,682
kW-months/year
$11,600
78,000
lb
$148
-
$
$249
-
$
$3,135
-
Tgal
TOTAL IMPLEMENTED Savings:
$20,706
Cost:
$8,515
$6,786 140,770 $1,923 926 $11,600 78,000 $148 - $249 - - - $6,786
140,770
kWh
$1,923
926
kW-months/year
$11,600
78,000
lb
$148
-
$
$249
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption