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IAC Assessment: BD0288
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IAC Assessment: BD0288
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IAC Center Bradley University
Assessment Year 2005
Principal Product Corrugated Cardboard
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2635 -
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 180,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,212 2,331,588 kWh $0.03
Electricity Demand $17,881 12,317 kW-months/year $1.45
Natural Gas $325,375 425,290 MMBtu $0.77
TOTAL ENERGY COSTS $431,815
RECOMMENDED SAVINGS* $119,598 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $102,975
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7495 INSTALL REPLACEMENT DOORS Savings:
$65,227
Cost:
$72,000
$65,227 2,264,156 - - - - - - - - $65,227
2,264,156
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$13,106
Cost:
$12,800
- - - - $13,106 1,713 - - - - -
-
kWh
-
-
kW-months/year
$13,106
1,713
MMBtu
-
-
Tgal
-
-
$
03: 2.1224 REPLACE BOILER Savings:
$14,342
Cost:
$2,500
- - - - $11,842 1,548 - - $2,500 - -
-
kWh
-
-
kW-months/year
$11,842
1,548
MMBtu
-
-
Tgal
$2,500
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,812
Cost:
$900
$8,160 234,489 $652 450 - - - - - - $8,160
234,489
kWh
$652
450
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$5,194
Cost:
$2,000
$145 4,160 - - $5,049 660 - - - - $145
4,160
kWh
-
-
kW-months/year
$5,049
660
MMBtu
-
-
Tgal
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$536
Cost:
$550
$496 14,244 $40 27 - - - - - - $496
14,244
kWh
$40
27
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,293
Cost:
$10,160
$3,923 112,752 $370 255 - - - - - - $3,923
112,752
kWh
$370
255
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,844
Cost:
$2,400
$2,844 112,251 - - - - - - - - $2,844
112,251
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$712
Cost:
$1,000
- - - - $712 93 - - - - -
-
kWh
-
-
kW-months/year
$712
93
MMBtu
-
-
Tgal
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,050
Cost:
$300
$972 27,930 $78 54 - - - - - - $972
27,930
kWh
$78
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,154
Cost:
$2,480
$860 24,722 $49 34 - - - - $245 - $860
24,722
kWh
$49
34
kW-months/year
-
-
MMBtu
-
-
Tgal
$245
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$677
Cost:
$375
$607 17,430 $70 48 - - - - - - $607
17,430
kWh
$70
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
13: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,651
Cost:
$1,250
- - - - - - $1,651 561,600 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,651
561,600
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$119,598
Cost:
$108,715
$83,234 2,812,134 $1,259 868 $30,709 4,014 $1,651 561,600 $2,745 - $83,234
2,812,134
kWh
$1,259
868
kW-months/year
$30,709
4,014
MMBtu
$1,651
561,600
Tgal
$2,745
-
$
TOTAL IMPLEMENTED Savings:
$102,975
Cost:
$91,185
$82,374 2,787,412 $1,210 834 $16,891 2,208 - - $2,500 - $82,374
2,787,412
kWh
$1,210
834
kW-months/year
$16,891
2,208
MMBtu
-
-
Tgal
$2,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes