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IAC Assessment: BD0357
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IAC Assessment: BD0357
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IAC Center Bradley University
Assessment Year 2009
Principal Product Door Trim Modules
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3711 - Motor Vehicles And Car Bodies
Sales $100,000,000-$500,000,000
# of Employees 125
Plant Area (Sq.Ft.) 80,000
Annual Production 280,000 Pieces
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,515 896,888 kWh $0.07
Electricity Demand $10,364 2,069 kW-months/year $5.01
Electricity Fees $6,794 - $ -
Natural Gas $30,878 3,178 MMBtu $9.72
TOTAL ENERGY COSTS $113,551
RECOMMENDED SAVINGS* $14,567 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,677
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,370
Cost:
$7,650
$2,977 39,749 $1,149 229 - - $244 - $2,977
39,749
kWh
$1,149
229
kW-months/year
-
-
lb
$244
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$389
Cost:
$300
$268 3,581 $121 24 - - - - $268
3,581
kWh
$121
24
kW-months/year
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$245
Cost:
$225
$150 1,997 $12 2 - - $83 - $150
1,997
kWh
$12
2
kW-months/year
-
-
lb
$83
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$143
Cost:
$450
$103 1,378 $40 8 - - - - $103
1,378
kWh
$40
8
kW-months/year
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$600
Cost:
-
$460 6,145 $140 28 - - - - $460
6,145
kWh
$140
28
kW-months/year
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,672
Cost:
$1,000
$1,964 26,223 $708 141 - - - - $1,964
26,223
kWh
$708
141
kW-months/year
-
-
lb
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$319
Cost:
$1,300
$230 3,070 $89 18 - - - - $230
3,070
kWh
$89
18
kW-months/year
-
-
lb
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,111
Cost:
-
$437 5,829 $674 135 - - - - $437
5,829
kWh
$674
135
kW-months/year
-
-
lb
-
-
$
09: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$2,813
Cost:
$6,500
- - - - $2,813 132,057 - - -
-
kWh
-
-
kW-months/year
$2,813
132,057
lb
-
-
$
10: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,905
Cost:
-
- - $1,905 380 - - - - -
-
kWh
$1,905
380
kW-months/year
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$14,567
Cost:
$17,425
$6,589 87,972 $4,838 965 $2,813 132,057 $327 - $6,589
87,972
kWh
$4,838
965
kW-months/year
$2,813
132,057
lb
$327
-
$
TOTAL IMPLEMENTED Savings:
$6,677
Cost:
$1,300
$3,129 41,778 $3,548 708 - - - - $3,129
41,778
kWh
$3,548
708
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material