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IAC Assessment: BD0362
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IAC Assessment: BD0362
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IAC Center Bradley University
Assessment Year 2009
Principal Product Aerosol Dip Tubes
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3082 - Unsupported Plastics Profile Shapes
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 62,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $210,026 2,940,118 kWh $0.07
Electricity Demand $39,182 17,592 kW-months/year $2.23
Electricity Fees $14,316 - $ -
Natural Gas $14,681 1,345 MMBtu $10.92
TOTAL ENERGY COSTS $278,205
RECOMMENDED SAVINGS* $44,378 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,338
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,931
Cost:
$36,000
$11,559 172,071 $420 188 - - $952 - $11,559
172,071
kWh
$420
188
kW-months/year
-
-
MMBtu
$952
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$398
Cost:
$325
$247 3,662 $11 5 - - $140 - $247
3,662
kWh
$11
5
kW-months/year
-
-
MMBtu
$140
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$701
Cost:
$100
$659 9,776 $42 19 - - - - $659
9,776
kWh
$42
19
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,202
Cost:
$300
$1,130 16,758 $72 32 - - - - $1,130
16,758
kWh
$72
32
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,945
Cost:
$2,900
$1,828 27,121 $117 52 - - - - $1,828
27,121
kWh
$117
52
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,913
Cost:
$3,300
$1,809 26,835 $104 47 - - - - $1,809
26,835
kWh
$104
47
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$7,156
Cost:
$60,000
$6,766 100,386 $390 175 - - - - $6,766
100,386
kWh
$390
175
kW-months/year
-
-
MMBtu
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$200
Cost:
-
- - $200 90 - - - - -
-
kWh
$200
90
kW-months/year
-
-
MMBtu
-
-
$
09: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$15,684
Cost:
$2,000
$14,211 210,834 $1,473 661 - - - - $14,211
210,834
kWh
$1,473
661
kW-months/year
-
-
MMBtu
-
-
$
10: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,248
Cost:
$520
- - - - $2,248 206 - - -
-
kWh
-
-
kW-months/year
$2,248
206
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$44,378
Cost:
$105,445
$38,209 567,443 $2,829 1,269 $2,248 206 $1,092 - $38,209
567,443
kWh
$2,829
1,269
kW-months/year
$2,248
206
MMBtu
$1,092
-
$
TOTAL IMPLEMENTED Savings:
$21,338
Cost:
$43,445
$17,232 256,223 $766 343 $2,248 206 $1,092 - $17,232
256,223
kWh
$766
343
kW-months/year
$2,248
206
MMBtu
$1,092
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material