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IAC Assessment: BD0365
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IAC Assessment: BD0365
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IAC Center Bradley University
Assessment Year 2009
Principal Product Motorcyle and Automotive Part
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 40,000
Annual Production 576,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $230,075 3,243,267 kWh $0.07
Electricity Demand $66,249 7,497 kW-months/year $8.84
Electricity Fees $7,748 - $ -
Natural Gas $309,080 31,310 MMBtu $9.87
TOTAL ENERGY COSTS $640,907
RECOMMENDED SAVINGS* $254,336 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,534
Cost:
$5,810
$9,778 184,493 $2,421 274 - - - - $313 - - - $22 - $9,778
184,493
kWh
$2,421
274
kW-months/year
-
-
$
-
-
MMBtu
$313
-
$
-
-
$
$22
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,135
Cost:
$19,446
$5,588 105,440 $1,547 175 - - - - - - - - - - $5,588
105,440
kWh
$1,547
175
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,817
Cost:
$3,450
$3,791 71,533 $3,026 342 - - - - - - - - - - $3,791
71,533
kWh
$3,026
342
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$284
Cost:
$250
$141 2,663 $33 4 - - - - $46 - - - $64 - $141
2,663
kWh
$33
4
kW-months/year
-
-
$
-
-
MMBtu
$46
-
$
-
-
$
$64
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$424
Cost:
$500
$340 6,419 - - $84 - - - - - - - - - $340
6,419
kWh
-
-
kW-months/year
$84
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,907
Cost:
-
$1,529 28,851 $378 43 - - - - - - - - - - $1,529
28,851
kWh
$378
43
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,480
Cost:
$300
$15,102 284,948 $378 42 - - - - - - - - - - $15,102
284,948
kWh
$378
42
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,476
Cost:
$21,600
$11,426 215,579 $6,050 684 - - - - - - - - - - $11,426
215,579
kWh
$6,050
684
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,229
Cost:
$392
$1,229 23,184 - - - - - - - - - - - - $1,229
23,184
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$33,921
Cost:
$3,500
- - - - - - $33,921 3,511 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$33,921
3,511
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$74,498
Cost:
$10,000
- - - - - - $74,498 7,548 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$74,498
7,548
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.1222 INSTALL TURBULATORS Savings:
$49,164
Cost:
$2,500
- - - - - - $49,164 4,981 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$49,164
4,981
MMBtu
-
-
$
-
-
$
-
-
$
13: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$23,508
Cost:
$5,200
$9,880 186,425 $2,812 319 - - $10,816 1,119 - - - - - - $9,880
186,425
kWh
$2,812
319
kW-months/year
-
-
$
$10,816
1,119
MMBtu
-
-
$
-
-
$
-
-
$
14: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$9,959
Cost:
-
- - - - - - - - - - $9,959 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$9,959
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$254,336
Cost:
$72,948
$58,804 1,109,535 $16,645 1,883 $84 - $168,399 17,159 $359 - $9,959 - $86 - $58,804
1,109,535
kWh
$16,645
1,883
kW-months/year
$84
-
$
$168,399
17,159
MMBtu
$359
-
$
$9,959
-
$
$86
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost