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IAC Assessment: BD0379
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IAC Assessment: BD0379
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IAC Center Bradley University
Assessment Year 2010
Principal Product Turbine engine components
NAICS 336412 - Aircraft Engine and Engine Parts Manufacturing
SIC 3724 - Aircraft Engines And Engine Parts
Sales $10,000,000-$50,000,000
# of Employees 380
Plant Area (Sq.Ft.) 89,000
Annual Production 1 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $250,078 7,800,622 kWh $0.03
Electricity Demand $84,386 15,780 kW-months/year $5.35
Electricity Fees $41,695 - $ -
Natural Gas $37,232 2,661 MMBtu $13.99
LPG $60,000 2,748 MMBtu $21.83
TOTAL ENERGY COSTS $504,420
RECOMMENDED SAVINGS* $86,638 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$43,359
Cost:
$156,000
$(-8,545) (-270,400) $(-8,096) (-1,560) $60,000 2,748 - - - - - - $(-8,545)
(-270,400)
kWh
$(-8,096)
(-1,560)
kW-months/year
$60,000
2,748
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$12,675
Cost:
$5,775
$9,193 290,906 $3,482 671 - - - - - - - - $9,193
290,906
kWh
$3,482
671
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$10,691
Cost:
$14,000
$10,691 222,700 - - - - - - - - - - $10,691
222,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,550
Cost:
$8,550
$6,498 205,629 $2,052 395 - - - - - - - - $6,498
205,629
kWh
$2,052
395
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,393
Cost:
$300
$1,059 33,516 $334 65 - - - - - - - - $1,059
33,516
kWh
$334
65
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$198
Cost:
$350
$105 3,328 $24 5 - - - - $29 - $40 - $105
3,328
kWh
$24
5
kW-months/year
-
-
MMBtu
-
-
gal
$29
-
$
$40
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,893
Cost:
$300
- - $6,893 1,328 - - - - - - - - -
-
kWh
$6,893
1,328
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$2,879
Cost:
$1,680
$(-21) (-3,633) - - - - $4,200 1,512 $(-1,300) - - - $(-21)
(-3,633)
kWh
-
-
kW-months/year
-
-
MMBtu
$4,200
1,512
gal
$(-1,300)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$86,638
Cost:
$186,955
$18,980 482,046 $4,689 904 $60,000 2,748 $4,200 1,512 $(-1,271) - $40 - $18,980
482,046
kWh
$4,689
904
kW-months/year
$60,000
2,748
MMBtu
$4,200
1,512
gal
$(-1,271)
-
$
$40
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Personnel Changes Ancillary Material Cost