IAC logo
IAC Assessment: BD0386
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0386
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2011
Principal Product Heavy construction nuts and bolts
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 200,000
Annual Production 22,659,165 Pounds
Production Hrs. Annual 6,175
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $561,813 8,772,750 kWh $0.06
Electricity Fees $27,739 - $ -
Natural Gas $276,127 45,473 MMBtu $6.07
TOTAL ENERGY COSTS $890,858
RECOMMENDED SAVINGS* $96,658 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,609
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ MMBtu $ gal $ $ $ $
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$19,582
Cost:
$16,000
- - $19,582 3,225 - - - - - - -
-
kWh
$19,582
3,225
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$19,115
Cost:
$86,640
$(-8,460) (-125,888) $27,575 4,541 - - - - - - $(-8,460)
(-125,888)
kWh
$27,575
4,541
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,419
Cost:
$28,476
$18,419 274,087 - - - - - - - - $18,419
274,087
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$11,046
Cost:
$40,000
- - $11,046 1,819 - - - - - - -
-
kWh
$11,046
1,819
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,230
Cost:
$3,000
$5,230 84,089 - - - - - - - - $5,230
84,089
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,692
Cost:
$3,000
- - $2,692 443 - - - - - - -
-
kWh
$2,692
443
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,056
Cost:
$1,500
$4,056 65,215 - - - - - - - - $4,056
65,215
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,153
Cost:
$6,680
$3,153 46,917 - - - - - - - - $3,153
46,917
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,876
Cost:
$4,500
- - $1,876 309 - - - - - - -
-
kWh
$1,876
309
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,306
Cost:
$50
$2,306 34,308 - - - - - - - - $2,306
34,308
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,916
Cost:
$850
$1,916 28,471 - - - - - - - - $1,916
28,471
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$479
Cost:
$450
$479 7,136 - - - - - - - - $479
7,136
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$221
Cost:
$285
$159 2,365 - - - - $26 - $36 - $159
2,365
kWh
-
-
MMBtu
-
-
gal
$26
-
$
$36
-
$
14: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$6,567
Cost:
$10,000
$(-1,293) (-19,236) - - $8,160 45,328 $(-300) - - - $(-1,293)
(-19,236)
kWh
-
-
MMBtu
$8,160
45,328
gal
$(-300)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$96,658
Cost:
$201,431
$25,965 397,464 $62,771 10,338 $8,160 45,328 $(-274) - $36 - $25,965
397,464
kWh
$62,771
10,338
MMBtu
$8,160
45,328
gal
$(-274)
-
$
$36
-
$
TOTAL IMPLEMENTED Savings:
$44,609
Cost:
$58,741
$32,119 489,044 $4,568 752 $8,160 45,328 $(-274) - $36 - $32,119
489,044
kWh
$4,568
752
MMBtu
$8,160
45,328
gal
$(-274)
-
$
$36
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ $ $ $
Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost