IAC logo
IAC Assessment: BD0426
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0426
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2013
Principal Product Hydraulic Liftgates
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 192,197
Annual Production 5,000 Pieces
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,234 1,082,304 kWh $0.07
Electricity Demand $30,793 6,014 kW-months/year $5.12
Electricity Fees $2,048 - $ -
Natural Gas $34,249 6,183 MMBtu $5.54
LPG $14,625 567 MMBtu $25.80
TOTAL ENERGY COSTS $154,949
RECOMMENDED SAVINGS* $41,709 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,427
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$12,183
Cost:
$42,000
$(-2,442) (-36,067) - - - - $14,625 567 - - - - $(-2,442)
(-36,067)
kWh
-
-
kW-months/year
-
-
MMBtu
$14,625
567
MMBtu
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$6,235
Cost:
$22,050
- - - - $6,235 1,121 - - - - - - -
-
kWh
-
-
kW-months/year
$6,235
1,121
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$14,106
Cost:
$8,320
- - $14,106 2,755 - - - - - - - - -
-
kWh
$14,106
2,755
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,390
Cost:
$400
$1,665 24,591 $725 142 - - - - - - - - $1,665
24,591
kWh
$725
142
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,797
Cost:
$5,872
$1,274 18,812 $523 102 - - - - - - - - $1,274
18,812
kWh
$523
102
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,416
Cost:
$40
- - $1,416 276 - - - - - - - - -
-
kWh
$1,416
276
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,240
Cost:
$20
$863 12,753 $377 74 - - - - - - - - $863
12,753
kWh
$377
74
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,005
Cost:
$863
$1,005 14,851 - - - - - - - - - - $1,005
14,851
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$815
Cost:
$2,250
$524 7,746 $291 57 - - - - - - - - $524
7,746
kWh
$291
57
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$269
Cost:
$280
$158 2,230 $16 3 - - - - $40 - $55 - $158
2,230
kWh
$16
3
kW-months/year
-
-
MMBtu
-
-
MMBtu
$40
-
$
$55
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$253
Cost:
$500
$176 2,602 $77 15 - - - - - - - - $176
2,602
kWh
$77
15
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$41,709
Cost:
$82,595
$3,223 47,518 $17,531 3,424 $6,235 1,121 $14,625 567 $40 - $55 - $3,223
47,518
kWh
$17,531
3,424
kW-months/year
$6,235
1,121
MMBtu
$14,625
567
MMBtu
$40
-
$
$55
-
$
TOTAL IMPLEMENTED Savings:
$5,427
Cost:
$6,292
$3,802 56,156 $1,625 317 - - - - - - - - $3,802
56,156
kWh
$1,625
317
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost