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IAC Assessment: BD0439
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IAC Assessment: BD0439
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IAC Center Bradley University
Assessment Year 2013
Principal Product Specialty taps
NAICS 333515 - Cutting Tool and Machine Tool Accessory Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 33,000
Annual Production 10,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,746 1,231,200 kWh $0.05
Electricity Demand $13,356 2,874 kW-months/year $4.65
Electricity Fees $4,200 - $ -
Natural Gas $15,063 2,093 MMBtu $7.20
Fuel Oil #2 $11,298 420 MMBtu $26.91
TOTAL ENERGY COSTS $109,520
RECOMMENDED SAVINGS* $20,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,750
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$6,296
Cost:
$50
$2,611 50,400 $11,718 2,520 - - $(-7,233) (-269) $(-800) - - - $2,611
50,400
kWh
$11,718
2,520
kW-months/year
-
-
MMBtu
$(-7,233)
(-269)
MMBtu
$(-800)
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,775
Cost:
$6,000
$176 3,394 $104 22 $4,495 628 - - - - - - $176
3,394
kWh
$104
22
kW-months/year
$4,495
628
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,900
Cost:
$1,000
- - - - $3,900 545 - - - - - - -
-
kWh
-
-
kW-months/year
$3,900
545
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,797
Cost:
$3,310
$2,385 46,050 $412 89 - - - - - - - - $2,385
46,050
kWh
$412
89
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$813
Cost:
$795
$657 12,692 $156 34 - - - - - - - - $657
12,692
kWh
$156
34
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$535
Cost:
$395
$435 8,406 $100 22 - - - - - - - - $435
8,406
kWh
$100
22
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$400
Cost:
$20
$341 6,584 $59 13 - - - - - - - - $341
6,584
kWh
$59
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$341
Cost:
$350
$147 2,845 $25 5 - - - - $70 - $99 - $147
2,845
kWh
$25
5
kW-months/year
-
-
MMBtu
-
-
MMBtu
$70
-
$
$99
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$293
Cost:
$300
$250 4,817 $43 9 - - - - - - - - $250
4,817
kWh
$43
9
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,150
Cost:
$12,220
$7,002 135,188 $12,617 2,714 $8,395 1,173 $(-7,233) (-269) $(-730) - $99 - $7,002
135,188
kWh
$12,617
2,714
kW-months/year
$8,395
1,173
MMBtu
$(-7,233)
(-269)
MMBtu
$(-730)
-
$
$99
-
$
TOTAL IMPLEMENTED Savings:
$11,750
Cost:
$2,215
$3,756 72,521 $11,958 2,572 $3,900 545 $(-7,233) (-269) $(-730) - $99 - $3,756
72,521
kWh
$11,958
2,572
kW-months/year
$3,900
545
MMBtu
$(-7,233)
(-269)
MMBtu
$(-730)
-
$
$99
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost