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IAC Assessment: BD0443
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IAC Assessment: BD0443
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IAC Center Bradley University
Assessment Year 2014
Principal Product Plastic food packaging products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 235
Plant Area (Sq.Ft.) 163,274
Annual Production 2,088,144 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $553,478 11,166,862 kWh $0.05
Electricity Demand $163,162 23,189 kW-months/year $7.04
Electricity Fees $7,458 - $ -
Natural Gas $35,927 6,310 MMBtu $5.69
TOTAL ENERGY COSTS $760,025
RECOMMENDED SAVINGS* $176,991 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,090
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$119,363
Cost:
$2,000
$97,810 2,063,508 $21,553 3,062 - - $97,810
2,063,508
kWh
$21,553
3,062
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$17,592
Cost:
$225
$14,618 308,405 $2,974 423 - - $14,618
308,405
kWh
$2,974
423
kW-months/year
-
-
MMBtu
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,323
Cost:
$11,250
$9,409 198,506 $1,914 272 - - $9,409
198,506
kWh
$1,914
272
kW-months/year
-
-
MMBtu
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$8,701
Cost:
$15,300
- - - - $8,701 1,575 -
-
kWh
-
-
kW-months/year
$8,701
1,575
MMBtu
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$13,419
Cost:
$1,500
$11,151 235,260 $2,268 322 - - $11,151
235,260
kWh
$2,268
322
kW-months/year
-
-
MMBtu
06: 2.7145 INSTALL SKYLIGHTS Savings:
$3,069
Cost:
$5,312
$3,069 64,753 - - - - $3,069
64,753
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,186
Cost:
$20
- - $2,186 311 - - -
-
kWh
$2,186
311
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,163
Cost:
$300
$977 20,631 $186 27 - - $977
20,631
kWh
$186
27
kW-months/year
-
-
MMBtu
09: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$175
Cost:
$40
- - - - $175 32 -
-
kWh
-
-
kW-months/year
$175
32
MMBtu
TOTAL RECOMMENDED Savings:
$176,991
Cost:
$35,947
$137,034 2,891,063 $31,081 4,415 $8,876 1,607 $137,034
2,891,063
kWh
$31,081
4,415
kW-months/year
$8,876
1,607
MMBtu
TOTAL IMPLEMENTED Savings:
$29,090
Cost:
$11,515
$24,027 506,911 $4,888 694 $175 32 $24,027
506,911
kWh
$4,888
694
kW-months/year
$175
32
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas