IAC logo
IAC Assessment: BD0451
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0451
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2014
Principal Product Plastic injection molded parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 50,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,310 1,978,228 kWh $0.05
Electricity Demand $22,419 4,995 kW-months/year $4.49
Electricity Fees $2,399 - $ -
Natural Gas $4,617 577 MMBtu $8.00
TOTAL ENERGY COSTS $135,745
RECOMMENDED SAVINGS* $67,846 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,189
Cost:
$1,660
$8,239 154,033 $3,950 880 - - - - - - $8,239
154,033
kWh
$3,950
880
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,245
Cost:
$825
$5,452 101,536 $793 177 - - - - - - $5,452
101,536
kWh
$793
177
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$283
Cost:
$300
$159 2,663 $16 4 $46 - $62 - - - $159
2,663
kWh
$16
4
kW-months/year
$46
-
$
$62
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,440
Cost:
$17,300
$9,518 177,912 $922 205 - - - - - - $9,518
177,912
kWh
$922
205
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,993
Cost:
$590
$2,157 40,342 $836 187 - - - - - - $2,157
40,342
kWh
$836
187
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,193
Cost:
$500
$457 8,524 $736 164 - - - - - - $457
8,524
kWh
$736
164
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,173
Cost:
$20
$1,872 34,873 $301 67 - - - - - - $1,872
34,873
kWh
$301
67
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$783
Cost:
$100
$771 14,365 $12 3 - - - - - - $771
14,365
kWh
$12
3
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,993
Cost:
$875
- - $9,993 2,226 - - - - - - -
-
kWh
$9,993
2,226
kW-months/year
-
-
$
-
-
$
-
-
$
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,470
Cost:
$600
- - $5,470 1,218 - - - - - - -
-
kWh
$5,470
1,218
kW-months/year
-
-
$
-
-
$
-
-
$
11: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,720
Cost:
$560
- - $2,720 606 - - - - - - -
-
kWh
$2,720
606
kW-months/year
-
-
$
-
-
$
-
-
$
12: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$364
Cost:
$20
- - $364 81 - - - - - - -
-
kWh
$364
81
kW-months/year
-
-
$
-
-
$
-
-
$
13: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$13,000
Cost:
$2,000
- - - - - - - - $13,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$13,000
-
$
TOTAL RECOMMENDED Savings:
$67,846
Cost:
$25,350
$28,625 534,248 $26,113 5,816 $46 - $62 - $13,000 - $28,625
534,248
kWh
$26,113
5,816
kW-months/year
$46
-
$
$62
-
$
$13,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost