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IAC Assessment: BD0453
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IAC Assessment: BD0453
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IAC Center Bradley University
Assessment Year 2015
Principal Product Circuit Boards
NAICS 334418 - Printed Circuit Assembly (Electronic Assembly) Manufacturing
SIC 3679 - Electronic Components, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 60,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,810
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,645 2,192,003 kWh $0.05
Electricity Demand $20,657 4,641 kW-months/year $4.45
Electricity Fees $2,399 - $ -
Natural Gas $12,385 1,594 MMBtu $7.77
TOTAL ENERGY COSTS $148,126
RECOMMENDED SAVINGS* $40,245 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,860
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$15,619
Cost:
$115,000
$13,815 281,360 - - $1,804 237 - - - - - - $13,815
281,360
kWh
-
-
kW-months/year
$1,804
237
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$8,131
Cost:
$1,000
- - - - $8,131 1,068 - - - - - - -
-
kWh
-
-
kW-months/year
$8,131
1,068
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,753
Cost:
$8,550
$3,877 81,840 $876 204 - - - - - - - - $3,877
81,840
kWh
$876
204
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,554
Cost:
$500
$2,674 54,470 $880 198 - - - - - - - - $2,674
54,470
kWh
$880
198
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,020
Cost:
$500
$647 13,175 $230 52 - - - - $90 - $53 - $647
13,175
kWh
$230
52
kW-months/year
-
-
MMBtu
-
-
lb
$90
-
$
$53
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$586
Cost:
$20
$478 9,736 $108 24 - - - - - - - - $478
9,736
kWh
$108
24
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$585
Cost:
$250
$501 10,211 $84 19 - - - - - - - - $501
10,211
kWh
$84
19
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$447
Cost:
$470
$229 4,660 $28 6 - - - - $81 - $109 - $229
4,660
kWh
$28
6
kW-months/year
-
-
MMBtu
-
-
lb
$81
-
$
$109
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$349
Cost:
$375
$288 5,868 $61 14 - - - - - - - - $288
5,868
kWh
$61
14
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$160
Cost:
$20
- - $160 36 - - - - - - - - -
-
kWh
$160
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,040
Cost:
$6,500
- - - - - - $5,040 124,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,040
124,800
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,245
Cost:
$133,185
$22,510 461,320 $2,427 553 $9,935 1,305 $5,040 124,800 $171 - $162 - $22,510
461,320
kWh
$2,427
553
kW-months/year
$9,935
1,305
MMBtu
$5,040
124,800
lb
$171
-
$
$162
-
$
TOTAL IMPLEMENTED Savings:
$22,860
Cost:
$17,645
$7,570 157,049 $1,929 441 $8,131 1,068 $5,040 124,800 $81 - $109 - $7,570
157,049
kWh
$1,929
441
kW-months/year
$8,131
1,068
MMBtu
$5,040
124,800
lb
$81
-
$
$109
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost