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IAC Assessment: BD0464
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IAC Assessment: BD0464
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IAC Center Bradley University
Assessment Year 2015
Principal Product Baked goods
NAICS 311919 - Other Snack Food Manufacturing
SIC 2052 - Cookies And Crackers
Sales $50,000,000-$100,000,000
# of Employees 375
Plant Area (Sq.Ft.) 290,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $324,664 5,103,289 kWh $0.06
Electricity Demand $71,841 11,850 kW-months/year $6.06
Electricity Fees $10,199 - $ -
Natural Gas $229,709 33,505 MMBtu $6.86
TOTAL ENERGY COSTS $636,413
RECOMMENDED SAVINGS* $48,708 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,698
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$12,126
Cost:
$18,000
$(-7,481) (-117,629) $(-976) (-161) $20,583 3,116 - - - - $(-7,481)
(-117,629)
kWh
$(-976)
(-161)
kW-months/year
$20,583
3,116
MMBtu
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$11,746
Cost:
$20,000
$10,390 163,374 $1,356 224 - - - - - - $10,390
163,374
kWh
$1,356
224
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$9,022
Cost:
$30,000
- - - - $9,022 1,366 - - - - -
-
kWh
-
-
kW-months/year
$9,022
1,366
MMBtu
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,685
Cost:
$3,075
$5,659 88,976 $1,026 169 - - - - - - $5,659
88,976
kWh
$1,026
169
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,866
Cost:
$20
- - $3,866 638 - - - - - - -
-
kWh
$3,866
638
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,364
Cost:
$2,900
$2,081 32,723 $283 47 - - - - - - $2,081
32,723
kWh
$283
47
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,313
Cost:
$750
$1,161 18,258 $152 25 - - - - - - $1,161
18,258
kWh
$152
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$996
Cost:
$700
$550 8,655 $72 12 - - $153 - $221 - $550
8,655
kWh
$72
12
kW-months/year
-
-
MMBtu
$153
-
$
$221
-
$
09: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$590
Cost:
$40
- - - - $590 89 - - - - -
-
kWh
-
-
kW-months/year
$590
89
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$48,708
Cost:
$75,485
$12,360 194,357 $5,779 954 $30,195 4,572 $153 - $221 - $12,360
194,357
kWh
$5,779
954
kW-months/year
$30,195
4,572
MMBtu
$153
-
$
$221
-
$
TOTAL IMPLEMENTED Savings:
$22,698
Cost:
$26,765
$19,291 303,331 $2,817 465 $590 89 - - - - $19,291
303,331
kWh
$2,817
465
kW-months/year
$590
89
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost