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IAC Assessment: BD0474
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IAC Assessment: BD0474
IAC Center Bradley University
Assessment Year 2016
Principal Product Brake hose assemblies
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 60,000
Annual Production 1,383,699 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,588 1,456,180 kWh $0.10
Electricity Demand $28,278 3,510 kW-months/year $8.06
Electricity Fees $5,224 - $ -
Natural Gas $20,847 1,818 MMBtu $11.47
TOTAL ENERGY COSTS $205,937
RECOMMENDED SAVINGS* $34,392 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,107
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,050
Cost:
$2,475
$4,518 43,315 $1,532 190 - - - - - - $4,518
43,315
kWh
$1,532
190
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,083
Cost:
$2,300
$4,425 42,423 $658 82 - - - - - - $4,425
42,423
kWh
$658
82
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,570
Cost:
$9,000
- - - - $4,570 462 - - - - -
-
kWh
-
-
kW-months/year
$4,570
462
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,078
Cost:
$40
$3,550 34,022 $528 65 - - - - - - $3,550
34,022
kWh
$528
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,746
Cost:
$400
$3,261 31,269 $485 60 - - - - - - $3,261
31,269
kWh
$485
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,446
Cost:
$563
$2,129 20,412 $317 39 - - - - - - $2,129
20,412
kWh
$317
39
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,390
Cost:
$50
$2,081 19,954 $309 38 - - - - - - $2,081
19,954
kWh
$309
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,294
Cost:
$2,500
$1,997 19,202 $297 37 - - - - - - $1,997
19,202
kWh
$297
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,161
Cost:
$50
- - $1,161 144 - - - - - - -
-
kWh
$1,161
144
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$963
Cost:
$3,000
$838 8,035 $125 16 - - - - - - $838
8,035
kWh
$125
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$829
Cost:
$50
- - $829 103 - - - - - - -
-
kWh
$829
103
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$782
Cost:
$425
$521 4,993 $55 7 - - $86 - $120 - $521
4,993
kWh
$55
7
kW-months/year
-
-
MMBtu
$86
-
$
$120
-
$
TOTAL RECOMMENDED Savings:
$34,392
Cost:
$20,853
$23,320 223,625 $6,296 781 $4,570 462 $86 - $120 - $23,320
223,625
kWh
$6,296
781
kW-months/year
$4,570
462
MMBtu
$86
-
$
$120
-
$
TOTAL IMPLEMENTED Savings:
$18,107
Cost:
$6,163
$14,854 142,412 $3,047 378 - - $86 - $120 - $14,854
142,412
kWh
$3,047
378
kW-months/year
-
-
MMBtu
$86
-
$
$120
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost