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IAC Assessment: BD0476
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IAC Assessment: BD0476
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IAC Center Bradley University
Assessment Year 2016
Principal Product Commercial Door Operators and Aluminum Overhead Doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 26
Plant Area (Sq.Ft.) 118,000
Annual Production 11,875 Pieces
Production Hrs. Annual 4,871
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,589 1,114,339 kWh $0.06
Electricity Demand $20,963 3,544 kW-months/year $5.92
Electricity Fees $2,199 - $ -
Natural Gas $103,029 16,153 MMBtu $6.38
LPG $5,794 330 MMBtu $17.56
TOTAL ENERGY COSTS $196,574
RECOMMENDED SAVINGS* $18,632 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,201
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$8,263
Cost:
$15,000
- - - - $8,263 1,308 - - - - - - -
-
kWh
-
-
kW-months/year
$8,263
1,308
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,201
Cost:
$1,400
$958 14,773 $243 41 - - - - - - - - $958
14,773
kWh
$243
41
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,120
Cost:
$700
$895 15,434 $225 38 - - - - - - - - $895
15,434
kWh
$225
38
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$4,708
Cost:
$3,000
$(-1,086) (-18,720) - - - - $5,794 330 - - - - $(-1,086)
(-18,720)
kWh
-
-
kW-months/year
-
-
MMBtu
$5,794
330
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,004
Cost:
$370
$729 12,570 $275 47 - - - - - - - - $729
12,570
kWh
$275
47
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$791
Cost:
$490
$425 7,323 $59 10 - - - - $180 - $127 - $425
7,323
kWh
$59
10
kW-months/year
-
-
MMBtu
-
-
MMBtu
$180
-
$
$127
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$629
Cost:
$300
$552 9,521 $77 13 - - - - - - - - $552
9,521
kWh
$77
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$384
Cost:
$45
$307 5,299 $77 13 - - - - - - - - $307
5,299
kWh
$77
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$304
Cost:
$280
$243 4,189 $61 10 - - - - - - - - $243
4,189
kWh
$61
10
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$228
Cost:
$700
$182 3,146 $46 8 - - - - - - - - $182
3,146
kWh
$46
8
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$18,632
Cost:
$22,285
$3,205 53,535 $1,063 180 $8,263 1,308 $5,794 330 $180 - $127 - $3,205
53,535
kWh
$1,063
180
kW-months/year
$8,263
1,308
MMBtu
$5,794
330
MMBtu
$180
-
$
$127
-
$
TOTAL IMPLEMENTED Savings:
$1,201
Cost:
$1,400
$958 14,773 $243 41 - - - - - - - - $958
14,773
kWh
$243
41
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost