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IAC Assessment: BD0480
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IAC Assessment: BD0480
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IAC Center Bradley University
Assessment Year 2016
Principal Product Flexible packaging
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $10,000,000-$50,000,000
# of Employees 182
Plant Area (Sq.Ft.) 72,000
Annual Production 2,000,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,035 4,448,028 kWh $0.05
Electricity Demand $63,846 9,947 kW-months/year $6.42
Electricity Fees $909 - $ -
Natural Gas $198,146 47,095 MMBtu $4.21
LPG $10,853 597 MMBtu $18.19
TOTAL ENERGY COSTS $476,789
RECOMMENDED SAVINGS* $51,870 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$19,348
Cost:
$3,000
- - - - $19,348 4,599 - - - - -
-
kWh
-
-
kW-months/year
$19,348
4,599
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$16,253
Cost:
$17,970
$13,031 285,772 $3,222 502 - - - - - - $13,031
285,772
kWh
$3,222
502
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,798
Cost:
$20,250
$10,029 219,940 $1,926 300 - - $245 - $(-1,402) - $10,029
219,940
kWh
$1,926
300
kW-months/year
-
-
MMBtu
$245
-
$
$(-1,402)
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,552
Cost:
$15
$2,139 46,910 $413 64 - - - - - - $2,139
46,910
kWh
$413
64
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,806
Cost:
$975
$1,303 28,578 $503 78 - - - - - - $1,303
28,578
kWh
$503
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$502
Cost:
$1,050
$390 8,559 $112 18 - - - - - - $390
8,559
kWh
$112
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$311
Cost:
$20
- - $311 49 - - - - - - -
-
kWh
$311
49
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$300
Cost:
$350
$182 3,995 $35 6 - - $35 - $48 - $182
3,995
kWh
$35
6
kW-months/year
-
-
MMBtu
$35
-
$
$48
-
$
TOTAL RECOMMENDED Savings:
$51,870
Cost:
$43,630
$27,074 593,754 $6,522 1,016 $19,348 4,599 $280 - $(-1,354) - $27,074
593,754
kWh
$6,522
1,016
kW-months/year
$19,348
4,599
MMBtu
$280
-
$
$(-1,354)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost