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IAC Assessment: BD0483
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IAC Assessment: BD0483
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IAC Center Bradley University
Assessment Year 2016
Principal Product Irrigation Control Equipment
NAICS 335314 - Relay and Industrial Control Manufacturing
SIC 3625 - Relays And Industrial Controls
Sales $5,000,000-$10,000,000
# of Employees 45
Plant Area (Sq.Ft.) 94,250
Annual Production 500,000 Units
Production Hrs. Annual 7,332
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,226 1,832,835 kWh $0.05
Electricity Demand $35,560 5,523 kW-months/year $6.44
Electricity Fees $2,149 - $ -
Natural Gas $28,707 3,716 MMBtu $7.72
TOTAL ENERGY COSTS $165,642
RECOMMENDED SAVINGS* $28,019 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,762
Cost:
$1,810
$6,312 116,466 $1,450 224 - - - - - - $6,312
116,466
kWh
$1,450
224
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,162
Cost:
$8,800
- - - - $4,162 587 - - - - -
-
kWh
-
-
kW-months/year
$4,162
587
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,053
Cost:
$10,965
$3,034 56,074 $2,006 312 - - $51 - $(-1,038) - $3,034
56,074
kWh
$2,006
312
kW-months/year
-
-
MMBtu
$51
-
$
$(-1,038)
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,476
Cost:
$15
$2,909 53,777 $567 88 - - - - - - $2,909
53,777
kWh
$567
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,361
Cost:
$9,836
$1,693 31,295 $1,120 174 - - $164 - $(-616) - $1,693
31,295
kWh
$1,120
174
kW-months/year
-
-
MMBtu
$164
-
$
$(-616)
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,961
Cost:
$1,500
$2,478 45,809 $483 75 - - - - - - $2,478
45,809
kWh
$483
75
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,172
Cost:
$576
- - - - $1,172 165 - - - - -
-
kWh
-
-
kW-months/year
$1,172
165
MMBtu
-
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,074
Cost:
$50
- - $1,074 167 - - - - - - -
-
kWh
$1,074
167
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$469
Cost:
$600
$205 3,784 $264 41 - - - - - - $205
3,784
kWh
$264
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$286
Cost:
$320
$206 3,805 $80 13 - - - - - - $206
3,805
kWh
$80
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$243
Cost:
$600
$106 1,968 $137 21 - - - - - - $106
1,968
kWh
$137
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,019
Cost:
$35,072
$16,943 312,978 $7,181 1,114 $5,334 752 $215 - $(-1,654) - $16,943
312,978
kWh
$7,181
1,114
kW-months/year
$5,334
752
MMBtu
$215
-
$
$(-1,654)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost