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IAC Assessment: BD0492
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IAC Assessment: BD0492
IAC Center Bradley University
Assessment Year 2016
Principal Product injection Molded Plastic Parts
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 100,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $215,895 3,420,707 kWh $0.06
Electricity Demand $49,279 7,317 kW-months/year $6.73
Electricity Fees $1,166 - $ -
Natural Gas $2,401 415 MMBtu $5.78
TOTAL ENERGY COSTS $269,693
RECOMMENDED SAVINGS* $44,073 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,166
Cost:
$21,060
$15,051 238,526 $2,115 314 - - $15,051
238,526
kWh
$2,115
314
kW-months/year
-
-
lb
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,912
Cost:
$4,050
$9,716 153,986 $1,196 178 - - $9,716
153,986
kWh
$1,196
178
kW-months/year
-
-
lb
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,352
Cost:
$2,600
$7,328 116,129 $1,024 152 - - $7,328
116,129
kWh
$1,024
152
kW-months/year
-
-
lb
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,305
Cost:
$500
$1,851 29,327 $1,454 216 - - $1,851
29,327
kWh
$1,454
216
kW-months/year
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,299
Cost:
$6,032
$931 14,759 $368 55 - - $931
14,759
kWh
$368
55
kW-months/year
-
-
lb
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,039
Cost:
$20
$895 14,184 $144 21 - - $895
14,184
kWh
$144
21
kW-months/year
-
-
lb
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$476
Cost:
$600
$160 2,529 $316 47 - - $160
2,529
kWh
$316
47
kW-months/year
-
-
lb
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$529
Cost:
$75
$439 6,964 $90 13 - - $439
6,964
kWh
$90
13
kW-months/year
-
-
lb
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$485
Cost:
$1,200
$403 6,400 $82 12 - - $403
6,400
kWh
$82
12
kW-months/year
-
-
lb
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$285
Cost:
$200
- - $285 42 - - -
-
kWh
$285
42
kW-months/year
-
-
lb
11: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$225
Cost:
$200
- - - - $225 10,000 -
-
kWh
-
-
kW-months/year
$225
10,000
lb
TOTAL RECOMMENDED Savings:
$44,073
Cost:
$36,537
$36,774 582,804 $7,074 1,051 $225 10,000 $36,774
582,804
kWh
$7,074
1,051
kW-months/year
$225
10,000
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)