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IAC Assessment: GT0221
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IAC Assessment: GT0221
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IAC Center Georgia Institute of Technology
Assessment Year 1984
Principal Product CARPET YARN
NAICS n/a
SIC 2284 - Thread Mills
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 0
Annual Production 25,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,286,223 29,184,057 kWh $0.04
Natural Gas $313,398 74,318 MMBtu $4.22
Fuel Oil #6 $27,331 5,212 MMBtu $5.24
TOTAL ENERGY COSTS $1,626,952
RECOMMENDED SAVINGS* $76,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,677
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #6 Electricity Usage Natural Gas Fuel Oil #6
$ kWh $ MMBtu $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,817
Cost:
$500
- - $6,270 1,487 $547 103 -
-
kWh
$6,270
1,487
MMBtu
$547
103
MMBtu
02: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$4,716
Cost:
$5,000
- - $4,339 1,029 $377 71 -
-
kWh
$4,339
1,029
MMBtu
$377
71
MMBtu
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$18,719
Cost:
$15,000
- - $17,205 4,080 $1,514 285 -
-
kWh
$17,205
4,080
MMBtu
$1,514
285
MMBtu
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$2,089
Cost:
$2,000
- - $1,919 455 $170 32 -
-
kWh
$1,919
455
MMBtu
$170
32
MMBtu
05: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$11,160
Cost:
$10,000
$11,160 489,449 - - - - $11,160
489,449
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$23,900
Cost:
$12,000
$23,900 - - - - - $23,900
-
kWh
-
-
MMBtu
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,879
Cost:
$7,166
$6,879 158,558 - - - - $6,879
158,558
kWh
-
-
MMBtu
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,700
Cost:
$3,780
$2,700 61,547 - - - - $2,700
61,547
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$76,980
Cost:
$55,446
$44,639 709,554 $29,733 7,051 $2,608 491 $44,639
709,554
kWh
$29,733
7,051
MMBtu
$2,608
491
MMBtu
TOTAL IMPLEMENTED Savings:
$20,677
Cost:
$14,280
$13,860 550,996 $6,270 1,487 $547 103 $13,860
550,996
kWh
$6,270
1,487
MMBtu
$547
103
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #6 Electricity Usage Natural Gas Fuel Oil #6