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IAC Assessment: GT0754
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IAC Assessment: GT0754
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product FABRIC DYEING
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2261 - Finishing Plants, Cotton
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 20,000,000
Annual Production 10,500,000 Pounds
Production Hrs. Annual 8,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $215,312 5,610,000 kWh $0.04
Electricity Demand $55,981 13,782 kW-months/year $4.06
Electricity Fees $15,072 - $ -
Natural Gas $787,276 155,318 MMBtu $5.07
TOTAL ENERGY COSTS $1,458,695
RECOMMENDED SAVINGS* $613,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $570,131
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Gas Other Energy Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Other Gas Other Energy Water Disposal Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ Tgal $ $ $ Tgal
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$24,451
Cost:
$69,000
- - - - - - $24,451 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,451
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$146,600
Cost:
$104,000
- - - - - - - - - - - - $146,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$146,600
-
$
-
-
Tgal
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,080
Cost:
-
- - - - $10,080 2,053 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$10,080
2,053
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$788
Cost:
$1,731
$536 20,844 $252 61 - - - - - - - - - - - - $536
20,844
kWh
$252
61
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$840
Cost:
$678
- - - - - - - - $840 171 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$840
171
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$87,548
Cost:
$12,750
- - - - - - - - $64,821 13,202 - - - - $22,727 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$64,821
13,202
MMBtu
-
-
Tgal
-
-
$
$22,727
-
Tgal
07: 2.2514 COVER OPEN TANKS Savings:
$16,490
Cost:
$6,500
- - - - $16,490 3,358 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$16,490
3,358
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,324
Cost:
$2,271
$3,524 97,020 $800 185 - - - - - - - - - - - - $3,524
97,020
kWh
$800
185
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,607
Cost:
$1,414
$1,974 76,800 $633 154 - - - - - - - - - - - - $1,974
76,800
kWh
$633
154
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$26,325
Cost:
$5,750
- - - - $26,325 5,362 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$26,325
5,362
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
11: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$293,681
Cost:
$201,600
- - - - $137,927 28,090 - - - - $155,754 77,400,000 - - - - -
-
kWh
-
-
kW-months/year
$137,927
28,090
MMBtu
-
-
MMBtu
-
-
MMBtu
$155,754
77,400,000
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$613,734
Cost:
$405,694
$6,034 194,664 $1,685 400 $190,822 38,863 $24,451 - $65,661 13,373 $155,754 77,400,000 $146,600 - $22,727 - $6,034
194,664
kWh
$1,685
400
kW-months/year
$190,822
38,863
MMBtu
$24,451
-
MMBtu
$65,661
13,373
MMBtu
$155,754
77,400,000
Tgal
$146,600
-
$
$22,727
-
Tgal
TOTAL IMPLEMENTED Savings:
$570,131
Cost:
$391,713
$5,498 173,820 $1,433 339 $148,007 30,143 $24,451 - $65,661 13,373 $155,754 77,400,000 $146,600 - $22,727 - $5,498
173,820
kWh
$1,433
339
kW-months/year
$148,007
30,143
MMBtu
$24,451
-
MMBtu
$65,661
13,373
MMBtu
$155,754
77,400,000
Tgal
$146,600
-
$
$22,727
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Gas Other Energy Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Other Gas Other Energy Water Disposal Administrative Changes Water Consumption