Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2006 |
| Principal Product | spring wire |
| NAICS | 331222 - Steel Wire Drawing |
| SIC | 3315 - Steel Wire And Related Products |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 130 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 52,000,000 Pounds |
| Production Hrs. Annual | 8,424 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $569,060 | 9,392,768 | kWh | $0.06 |
| Electricity Demand | $75,482 | 5,874 | kW-months/year | $12.85 |
| Electricity Fees | $5,212 | - | $ | - |
| Natural Gas | $1,019,343 | 121,761 | MMBtu | $8.37 |
| TOTAL ENERGY COSTS | $1,777,549 | |||
| RECOMMENDED SAVINGS* | $371,800 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $340,488 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Natural Gas | Other Liquid (haz) | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Natural Gas | Other Liquid (haz) | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | MMBtu | $ | gal | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.5145 RECOVER AND REUSE SPENT ACID BATHS |
Savings: $132,386 Cost: $176,160 |
$(-85) | (-1,400) | - | - | $132,526 | 145,314 | - | - | $(-55) | - | - | - |
$(-85) (-1,400) kWh |
- - MMBtu |
$132,526 145,314 gal |
- - $ |
$(-55) - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $916 Cost: - |
- | - | $916 | 111 | - | - | - | - | - | - | - | - |
- - kWh |
$916 111 MMBtu |
- - gal |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,452 Cost: $8,047 |
$3,408 | 55,862 | - | - | - | - | $188 | - | $856 | - | - | - |
$3,408 55,862 kWh |
- - MMBtu |
- - gal |
$188 - $ |
$856 - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $3,943 Cost: $1,300 |
$3,943 | 64,694 | - | - | - | - | - | - | - | - | - | - |
$3,943 64,694 kWh |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $447 Cost: $911 |
$250 | 4,100 | - | - | - | - | $56 | - | $141 | - | - | - |
$250 4,100 kWh |
- - MMBtu |
- - gal |
$56 - $ |
$141 - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $586 Cost: $639 |
$586 | 9,609 | - | - | - | - | - | - | - | - | - | - |
$586 9,609 kWh |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $12,533 Cost: $18,187 |
$12,533 | 205,420 | - | - | - | - | - | - | - | - | - | - |
$12,533 205,420 kWh |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $29,735 Cost: $76,800 |
- | - | $18,422 | 2,233 | - | - | - | - | - | - | $11,313 | - |
- - kWh |
$18,422 2,233 MMBtu |
- - gal |
- - $ |
- - $ |
$11,313 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $114,144 Cost: $385,200 |
$(-4,964) | (-81,369) | $119,108 | 14,497 | - | - | - | - | - | - | - | - |
$(-4,964) (-81,369) kWh |
$119,108 14,497 MMBtu |
- - gal |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT |
Savings: $991 Cost: $7,638 |
$991 | 16,243 | - | - | - | - | - | - | - | - | - | - |
$991 16,243 kWh |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $71,667 Cost: $6,720 |
- | - | $71,667 | 8,687 | - | - | - | - | - | - | - | - |
- - kWh |
$71,667 8,687 MMBtu |
- - gal |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $371,800 Cost: $681,602 |
$16,662 | 273,159 | $210,113 | 25,528 | $132,526 | 145,314 | $244 | - | $942 | - | $11,313 | - | $16,662 273,159 kWh |
$210,113 25,528 MMBtu |
$132,526 145,314 gal |
$244 - $ |
$942 - $ |
$11,313 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $340,488 Cost: $596,525 |
$15,085 | 247,307 | $191,691 | 23,295 | $132,526 | 145,314 | $244 | - | $942 | - | - | - | $15,085 247,307 kWh |
$191,691 23,295 MMBtu |
$132,526 145,314 gal |
$244 - $ |
$942 - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | MMBtu | $ | gal | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Natural Gas | Other Liquid (haz) | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Natural Gas | Other Liquid (haz) | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||