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IAC Assessment: IC0131
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IAC Assessment: IC0131
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IAC Center University of Illinois, Chicago
Assessment Year 2007
Principal Product automotive part and supplies
NAICS 423120 - Motor Vehicle Supplies and New Parts Merchant Wholesalers
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 215
Plant Area (Sq.Ft.) 155,000
Annual Production 6,652,000 Pieces
Production Hrs. Annual 7,176
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $235,880 4,602,386 kWh $0.05
Electricity Demand $128,745 11,482 kW-months/year $11.21
Natural Gas $27,861 3,496 MMBtu $7.97
TOTAL ENERGY COSTS $398,709
RECOMMENDED SAVINGS* $91,698 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,746
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,220
Cost:
$65,800
$13,103 272,975 $5,112 456 - - - - - - - - $(-1,995) - $13,103
272,975
kWh
$5,112
456
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$(-1,995)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,150
Cost:
$105,762
$10,380 216,256 $4,058 362 - - - - $1,071 - - - $(-1,359) - $10,380
216,256
kWh
$4,058
362
kW-months/year
-
-
MMBtu
-
-
gal
$1,071
-
$
-
-
$
$(-1,359)
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,159
Cost:
$3,681
$1,042 21,700 $404 36 - - - - $134 - - - $(-421) - $1,042
21,700
kWh
$404
36
kW-months/year
-
-
MMBtu
-
-
gal
$134
-
$
-
-
$
$(-421)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,771
Cost:
$6,442
$1,660 34,600 $111 10 - - - - - - - - - - $1,660
34,600
kWh
$111
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$516
Cost:
$677
$145 3,005 $157 14 - - - - $219 - - - $(-5) - $145
3,005
kWh
$157
14
kW-months/year
-
-
MMBtu
-
-
gal
$219
-
$
-
-
$
$(-5)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$149
Cost:
$930
$42 876 $11 1 - - - - $46 - - - $50 - $42
876
kWh
$11
1
kW-months/year
-
-
MMBtu
-
-
gal
$46
-
$
-
-
$
$50
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$87
Cost:
-
$53 1,095 $34 3 - - - - - - - - - - $53
1,095
kWh
$34
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,867
Cost:
$8,430
$981 20,437 $886 79 - - - - - - - - - - $981
20,437
kWh
$886
79
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,474
Cost:
$3,192
$1,474 30,714 - - - - - - - - - - - - $1,474
30,714
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$650
Cost:
-
$650 13,546 - - - - - - - - - - - - $650
13,546
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
11: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$864
Cost:
$1
$259 5,400 $605 54 - - - - - - - - - - $259
5,400
kWh
$605
54
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
12: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$18,231
Cost:
$1
- - - - - - - - - - $18,231 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$18,231
-
$
-
-
$
13: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,393
Cost:
$1
- - - - - - - - - - $1,393 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$1,393
-
$
-
-
$
14: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$956
Cost:
$7,500
- - - - $956 120 - - - - - - - - -
-
kWh
-
-
kW-months/year
$956
120
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
15: 3.4151 MINIMIZE WATER USAGE Savings:
$7,267
Cost:
$15,000
- - - - - - $2,267 444,600 - - $5,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,267
444,600
gal
-
-
$
$5,000
-
$
-
-
$
16: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$32
Cost:
$1
- - - - $32 4 - - - - - - - - -
-
kWh
-
-
kW-months/year
$32
4
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
17: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$5,723
Cost:
$15,000
$(-482) 8,922 $(-191) 17 - - - - $3,210 - - - $3,186 - $(-482)
8,922
kWh
$(-191)
17
kW-months/year
-
-
MMBtu
-
-
gal
$3,210
-
$
-
-
$
$3,186
-
$
18: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$19,189
Cost:
$38,378
$11,048 230,119 $6,435 574 $1,395 175 $311 61,336 - - - - - - $11,048
230,119
kWh
$6,435
574
kW-months/year
$1,395
175
MMBtu
$311
61,336
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$91,698
Cost:
$270,796
$40,355 859,645 $17,622 1,606 $2,383 299 $2,578 505,936 $4,680 - $24,624 - $(-544) - $40,355
859,645
kWh
$17,622
1,606
kW-months/year
$2,383
299
MMBtu
$2,578
505,936
gal
$4,680
-
$
$24,624
-
$
$(-544)
-
$
TOTAL IMPLEMENTED Savings:
$67,746
Cost:
$256,851
$37,733 805,004 $16,872 1,539 $1,427 179 $2,578 505,936 $4,680 - $5,000 - $(-544) - $37,733
805,004
kWh
$16,872
1,539
kW-months/year
$1,427
179
MMBtu
$2,578
505,936
gal
$4,680
-
$
$5,000
-
$
$(-544)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost