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IAC Assessment: IC0182
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IAC Assessment: IC0182
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IAC Center University of Illinois, Chicago
Assessment Year 2011
Principal Product Coating and Resins
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 32
Plant Area (Sq.Ft.) 102,732
Annual Production 25,000,000 Pounds
Production Hrs. Annual 5,832
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,074 3,364,284 kWh $0.05
Electricity Demand $69,058 6,348 kW-months/year $10.88
Natural Gas $299,840 52,435 MMBtu $5.72
TOTAL ENERGY COSTS $601,182
RECOMMENDED SAVINGS* $37,901 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$75
Cost:
$116
$16 315 $5 0 - - - - $54 - $16
315
kWh
$5
0
kW-months/year
-
-
MMBtu
-
-
$
$54
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,306
Cost:
$672
$959 19,195 $961 88 - - - - $386 - $959
19,195
kWh
$961
88
kW-months/year
-
-
MMBtu
-
-
$
$386
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$273
Cost:
-
$137 2,716 $169 16 - - $(-33) - - - $137
2,716
kWh
$169
16
kW-months/year
-
-
MMBtu
$(-33)
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,045
Cost:
$43,859
$6,680 133,590 $1,991 183 - - - - $374 - $6,680
133,590
kWh
$1,991
183
kW-months/year
-
-
MMBtu
-
-
$
$374
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,734
Cost:
$11,001
$2,106 42,116 $628 58 - - - - - - $2,106
42,116
kWh
$628
58
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,070
Cost:
-
$2,284 45,713 $786 72 - - - - - - $2,284
45,713
kWh
$786
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,314
Cost:
$5,489
- - - - $4,314 754 - - - - -
-
kWh
-
-
kW-months/year
$4,314
754
MMBtu
-
-
$
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$950
Cost:
$311
- - - - $950 166 - - - - -
-
kWh
-
-
kW-months/year
$950
166
MMBtu
-
-
$
-
-
$
09: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,442
Cost:
$311
- - - - $2,442 427 - - - - -
-
kWh
-
-
kW-months/year
$2,442
427
MMBtu
-
-
$
-
-
$
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$5,217
Cost:
$50,324
- - - - $5,217 912 - - - - -
-
kWh
-
-
kW-months/year
$5,217
912
MMBtu
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,294
Cost:
$921
$1,767 35,344 $527 48 - - - - - - $1,767
35,344
kWh
$527
48
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,314
Cost:
$1,318
$1,314 26,280 - - - - - - - - $1,314
26,280
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$379
Cost:
$379
$319 6,394 $60 6 - - - - - - $319
6,394
kWh
$60
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,378
Cost:
$20,932
- - $3,378 323 - - - - - - -
-
kWh
$3,378
323
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
15: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$110
Cost:
-
$85 1,700 $25 2 - - - - - - $85
1,700
kWh
$25
2
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$37,901
Cost:
$135,633
$15,667 313,363 $8,530 797 $12,923 2,259 $(-33) - $814 - $15,667
313,363
kWh
$8,530
797
kW-months/year
$12,923
2,259
MMBtu
$(-33)
-
$
$814
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost