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IAC Assessment: KG0047
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IAC Assessment: KG0047
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IAC Center Texas A&M, Kingsville
Assessment Year 1996
Principal Product processed meat
NAICS n/a
SIC 2013 - Sausages And Other Prepared Meats
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 25,519
Annual Production 24,000,000 Pounds
Production Hrs. Annual 3,120
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,141 1,963,658 kWh $0.03
Electricity Demand $59,179 4,195 kW-months/year $14.11
Electricity Fees $706 - $ -
Natural Gas $10,145 3,426 MMBtu $2.96
TOTAL ENERGY COSTS $134,901
RECOMMENDED SAVINGS* $85,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,017
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$490
Cost:
$430
$168 5,862 $322 24 - - - - - - - - $168
5,862
kWh
$322
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,320
Cost:
$7,240
$2,627 92,321 $3,693 264 - - - - - - - - $2,627
92,321
kWh
$3,693
264
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$5,273
Cost:
$150
- - - - $5,273 1,781 - - - - - - -
-
kWh
-
-
kW-months/year
$5,273
1,781
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$2,264
Cost:
$800
$2,264 79,426 - - - - - - - - - - $2,264
79,426
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,339
Cost:
-
$461 16,120 $878 60 - - - - - - - - $461
16,120
kWh
$878
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$717
Cost:
$129
$260 9,086 $457 36 - - - - - - - - $260
9,086
kWh
$457
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$470
Cost:
$40
$148 5,275 $322 24 - - - - - - - - $148
5,275
kWh
$322
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$934
Cost:
$273
- - - - $934 389 - - - - - - -
-
kWh
-
-
kW-months/year
$934
389
MMBtu
-
-
Tgal
-
-
lb
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$265
Cost:
$150
$265 9,379 - - - - - - - - - - $265
9,379
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$79
Cost:
$260
$79 879 - - - - - - - - - - $79
879
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$49,350
Cost:
$13,000
- - - - - - - - - - $49,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$49,350
-
$
12: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$9,606
Cost:
$3,000
- - - - - - - - $9,606 1,300 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$9,606
1,300
lb
-
-
$
13: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$5,829
Cost:
$1,000
- - - - - - - - $5,829 26,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,829
26,000
lb
-
-
$
14: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$2,901
Cost:
$150
- - - - - - $2,901 539,225 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,901
539,225
Tgal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$85,837
Cost:
$26,622
$6,272 218,348 $5,672 408 $6,207 2,170 $2,901 539,225 $15,435 27,300 $49,350 - $6,272
218,348
kWh
$5,672
408
kW-months/year
$6,207
2,170
MMBtu
$2,901
539,225
Tgal
$15,435
27,300
lb
$49,350
-
$
TOTAL IMPLEMENTED Savings:
$68,017
Cost:
$15,639
$3,329 114,890 $1,335 96 $5,273 1,781 $2,901 539,225 $5,829 26,000 $49,350 - $3,329
114,890
kWh
$1,335
96
kW-months/year
$5,273
1,781
MMBtu
$2,901
539,225
Tgal
$5,829
26,000
lb
$49,350
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Primary Raw Material