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IAC Assessment: LL0182
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IAC Assessment: LL0182
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $50,000,000-$100,000,000
# of Employees 288
Plant Area (Sq.Ft.) 250,000
Annual Production 25,000 Pieces
Production Hrs. Annual 4,862
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $830,444 19,480,000 kWh $0.04
Electricity Demand $316,917 43,118 kW-months/year $7.35
Electricity Fees $43,600 - $ -
Natural Gas $50,968 7,553 MMBtu $6.75
TOTAL ENERGY COSTS $1,241,929
RECOMMENDED SAVINGS* $418,250 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $191,795
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.1224 REPLACE BOILER Savings:
$172,411
Cost:
$79,000
$231,905 5,439,960 $54,772 7,452 $6,196 - $(-120,462) (-18,561) - - $231,905
5,439,960
kWh
$54,772
7,452
kW-months/year
$6,196
-
$
$(-120,462)
(-18,561)
MMBtu
-
-
$
02: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$54,044
Cost:
$325,479
$77,800 1,825,000 $44,100 6,000 $(-17,338) - $(-50,518) (-7,784) - - $77,800
1,825,000
kWh
$44,100
6,000
kW-months/year
$(-17,338)
-
$
$(-50,518)
(-7,784)
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$49,248
Cost:
$33,150
$32,980 773,641 $14,465 1,968 $1,803 - - - - - $32,980
773,641
kWh
$14,465
1,968
kW-months/year
$1,803
-
$
-
-
MMBtu
-
-
$
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$35,377
Cost:
$500
- - $34,082 4,637 $1,295 - - - - - -
-
kWh
$34,082
4,637
kW-months/year
$1,295
-
$
-
-
MMBtu
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$35,354
Cost:
$60,000
- - $34,060 4,634 $1,294 - - - - - -
-
kWh
$34,060
4,634
kW-months/year
$1,294
-
$
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$30,593
Cost:
$12,360
$29,473 691,373 - - $1,120 - - - - - $29,473
691,373
kWh
-
-
kW-months/year
$1,120
-
$
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$18,697
Cost:
$3,264
$18,013 422,641 - - $684 - - - - - $18,013
422,641
kWh
-
-
kW-months/year
$684
-
$
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,036
Cost:
$74,480
$4,251 99,729 $3,491 475 $294 - - - - - $4,251
99,729
kWh
$3,491
475
kW-months/year
$294
-
$
-
-
MMBtu
-
-
$
09: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$7,577
Cost:
$8,004
$5,345 125,380 $1,955 266 $277 - - - - - $5,345
125,380
kWh
$1,955
266
kW-months/year
$277
-
$
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,481
Cost:
$1,542
$2,332 54,698 $1,022 139 $127 - - - - - $2,332
54,698
kWh
$1,022
139
kW-months/year
$127
-
$
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,164
Cost:
$1,680
$681 15,978 - - $26 - - - $1,457 - $681
15,978
kWh
-
-
kW-months/year
$26
-
$
-
-
MMBtu
$1,457
-
$
12: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,268
Cost:
$9,300
$436 10,239 $786 107 $46 - - - - - $436
10,239
kWh
$786
107
kW-months/year
$46
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$418,250
Cost:
$608,759
$403,216 9,458,639 $188,733 25,678 $(-4,176) - $(-170,980) (-26,345) $1,457 - $403,216
9,458,639
kWh
$188,733
25,678
kW-months/year
$(-4,176)
-
$
$(-170,980)
(-26,345)
MMBtu
$1,457
-
$
TOTAL IMPLEMENTED Savings:
$191,795
Cost:
$204,280
$93,511 2,193,679 $89,861 12,226 $6,966 - - - $1,457 - $93,511
2,193,679
kWh
$89,861
12,226
kW-months/year
$6,966
-
$
-
-
MMBtu
$1,457
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost