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IAC Assessment: LM0068
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IAC Assessment: LM0068
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IAC Center Loyola Marymount University
Assessment Year 2004
Principal Product Die Castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 22,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 3,875
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $226,375 1,799,070 kWh $0.13
Electricity Demand $63,120 4,800 kW-months/year $13.15
Electricity Fees $1,846 - $ -
Natural Gas $98,568 18,890 MMBtu $5.22
TOTAL ENERGY COSTS $389,909
RECOMMENDED SAVINGS* $69,200 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,670
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,854
Cost:
$5,078
$2,327 17,939 $527 65 - - - - $2,327
17,939
kWh
$527
65
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,564
Cost:
-
$2,055 16,445 $509 50 - - - - $2,055
16,445
kWh
$509
50
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$349
Cost:
$267
$272 2,172 $77 10 - - - - $272
2,172
kWh
$77
10
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,866
Cost:
$16,975
$4,808 38,565 $1,058 133 - - - - $4,808
38,565
kWh
$1,058
133
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$1,181
Cost:
$260
- - - - $1,181 239 - - -
-
kWh
-
-
kW-months/year
$1,181
239
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,079
Cost:
$120
- - - - $1,079 219 - - -
-
kWh
-
-
kW-months/year
$1,079
219
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,489
Cost:
$368
$901 7,212 $178 23 $410 83 - - $901
7,212
kWh
$178
23
kW-months/year
$410
83
MMBtu
-
-
$
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$40,318
Cost:
$55,000
$39,396 330,214 $7,182 900 $(-6,260) (-157) - - $39,396
330,214
kWh
$7,182
900
kW-months/year
$(-6,260)
(-157)
MMBtu
-
-
$
09: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$13,500
Cost:
-
- - - - - - $13,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,500
-
$
TOTAL RECOMMENDED Savings:
$69,200
Cost:
$78,068
$49,759 412,547 $9,531 1,181 $(-3,590) 384 $13,500 - $49,759
412,547
kWh
$9,531
1,181
kW-months/year
$(-3,590)
384
MMBtu
$13,500
-
$
TOTAL IMPLEMENTED Savings:
$2,670
Cost:
$628
$901 7,212 $178 23 $1,591 322 - - $901
7,212
kWh
$178
23
kW-months/year
$1,591
322
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes