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IAC Assessment: NC0025
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IAC Assessment: NC0025
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IAC Center North Carolina State
Assessment Year 1994
Principal Product Cast Aluminum
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 65,000
Annual Production 0 Units
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $242,247 4,922,626 kWh $0.05
Natural Gas $300,697 70,531 MMBtu $4.26
TOTAL ENERGY COSTS $542,944
RECOMMENDED SAVINGS* $28,019 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,929
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,071
Cost:
$420
$2,071 42,204 - - $2,071
42,204
kWh
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,423
Cost:
$8,000
$10,423 212,778 - - $10,423
212,778
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,042
Cost:
$710
$2,042 41,618 - - $2,042
41,618
kWh
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,019
Cost:
$13,400
$8,019 162,368 - - $8,019
162,368
kWh
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$317
Cost:
$660
- - $317 76 -
-
kWh
$317
76
MMBtu
06: 2.1115 ELIMINATE COMBUSTIBLE GAS IN FLUE GAS Savings:
$2,797
Cost:
$750
- - $2,797 656 -
-
kWh
$2,797
656
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,660
Cost:
$2,500
- - $1,660 390 -
-
kWh
$1,660
390
MMBtu
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$690
Cost:
$1,500
- - $690 164 -
-
kWh
$690
164
MMBtu
TOTAL RECOMMENDED Savings:
$28,019
Cost:
$27,940
$22,555 458,968 $5,464 1,286 $22,555
458,968
kWh
$5,464
1,286
MMBtu
TOTAL IMPLEMENTED Savings:
$14,929
Cost:
$15,280
$12,132 246,190 $2,797 656 $12,132
246,190
kWh
$2,797
656
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas