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IAC Assessment: NC0081
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IAC Assessment: NC0081
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IAC Center North Carolina State
Assessment Year 1996
Principal Product Household Clocks
NAICS n/a
SIC 3873 - Watches, Clocks, Watchcases & Parts
Sales $10,000,000-$50,000,000
# of Employees 425
Plant Area (Sq.Ft.) 167,000
Annual Production 11,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $222,642 6,931,126 kWh $0.03
Electricity Demand $137,408 10,235 kW-months/year $13.43
Electricity Fees $16,490 - $ -
Natural Gas $13,064 2,831 MMBtu $4.61
TOTAL ENERGY COSTS $424,424
RECOMMENDED SAVINGS* $51,677 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,723
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7122 DISCONNECT BALLASTS Savings:
$800
Cost:
$2,060
$387 12,309 $413 49 - - - - - - $387
12,309
kWh
$413
49
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,438
Cost:
$17,250
$1,012 32,239 $370 44 - - - - $2,056 - $1,012
32,239
kWh
$370
44
kW-months/year
-
-
MMBtu
-
-
lb
$2,056
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,043
Cost:
$53,739
$6,272 200,469 $4,771 571 - - - - - - $6,272
200,469
kWh
$4,771
571
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$558
Cost:
$480
$398 12,603 $160 19 - - - - - - $398
12,603
kWh
$160
19
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,626
Cost:
$2,640
$4,062 129,836 $1,564 187 - - - - - - $4,062
129,836
kWh
$1,564
187
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$9,258
Cost:
$25,000
$95 2,931 $418 41 $8,745 1,897 - - - - $95
2,931
kWh
$418
41
kW-months/year
$8,745
1,897
MMBtu
-
-
lb
-
-
$
07: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$968
Cost:
$1,500
$61 2,052 $115 23 $792 172 - - - - $61
2,052
kWh
$115
23
kW-months/year
$792
172
MMBtu
-
-
lb
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,816
Cost:
-
$4,028 123,681 $3,788 454 - - - - - - $4,028
123,681
kWh
$3,788
454
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 3.5314 USE IN-PROCESS RECYCLING WHENEVER POSSIBLE Savings:
$9,000
Cost:
$8,000
- - - - - - $25,000 4,800,000 $(-16,000) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,000
4,800,000
lb
$(-16,000)
-
$
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$3,170
Cost:
$25,000
$(-2,918) (-93,200) $(-1,552) (-186) - - $9,820 654,000 $(-2,180) - $(-2,918)
(-93,200)
kWh
$(-1,552)
(-186)
kW-months/year
-
-
MMBtu
$9,820
654,000
lb
$(-2,180)
-
$
TOTAL RECOMMENDED Savings:
$51,677
Cost:
$135,669
$13,397 422,920 $10,047 1,202 $9,537 2,069 $34,820 5,454,000 $(-16,124) - $13,397
422,920
kWh
$10,047
1,202
kW-months/year
$9,537
2,069
MMBtu
$34,820
5,454,000
lb
$(-16,124)
-
$
TOTAL IMPLEMENTED Savings:
$30,723
Cost:
$101,169
$12,226 390,387 $7,696 911 $8,745 1,897 - - $2,056 - $12,226
390,387
kWh
$7,696
911
kW-months/year
$8,745
1,897
MMBtu
-
-
lb
$2,056
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes