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IAC Assessment: NC0084
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IAC Assessment: NC0084
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IAC Center North Carolina State
Assessment Year 1996
Principal Product Pharmaceutical rubber items
NAICS n/a
SIC 3060 -
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 140,406
Annual Production 14,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $476,087 12,665,592 kWh $0.04
Electricity Demand $387,453 26,783 kW-months/year $14.47
Natural Gas $158,893 42,777 MMBtu $3.71
TOTAL ENERGY COSTS $1,062,433
RECOMMENDED SAVINGS* $99,232 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,401
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,895
Cost:
$10,000
$8,321 221,278 $12,574 962 - - - - $8,321
221,278
kWh
$12,574
962
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,441
Cost:
$3,000
$1,441 38,394 - - - - - - $1,441
38,394
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,833
Cost:
$400
$3,835 101,993 $5,998 105 - - - - $3,835
101,993
kWh
$5,998
105
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,498
Cost:
$1,700
$602 16,120 $896 46 - - - - $602
16,120
kWh
$896
46
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,744
Cost:
$600
- - - - $1,744 470 - - -
-
kWh
-
-
kW-months/year
$1,744
470
MMBtu
-
-
lb
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$6,221
Cost:
$5,100
$3,046 80,891 $3,175 162 - - - - $3,046
80,891
kWh
$3,175
162
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,284
Cost:
$640
$553 14,654 $1,731 88 - - - - $553
14,654
kWh
$1,731
88
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,827
Cost:
$2,970
$1,874 49,824 $1,953 100 - - - - $1,874
49,824
kWh
$1,953
100
kW-months/year
-
-
MMBtu
-
-
lb
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$932
Cost:
$549
- - $510 36 $422 116 - - -
-
kWh
$510
36
kW-months/year
$422
116
MMBtu
-
-
lb
10: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$3,582
Cost:
$4,720
$1,425 37,808 $2,157 367 - - - - $1,425
37,808
kWh
$2,157
367
kW-months/year
-
-
MMBtu
-
-
lb
11: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$1,960
Cost:
$2,000
- - $1,960 100 - - - - -
-
kWh
$1,960
100
kW-months/year
-
-
MMBtu
-
-
lb
12: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$25,015
Cost:
$18,000
$25,015 655,334 - - - - - - $25,015
655,334
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
13: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$20,000
Cost:
$2,000
- - - - - - $20,000 390 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,000
390
lb
TOTAL RECOMMENDED Savings:
$99,232
Cost:
$51,679
$46,112 1,216,296 $30,954 1,966 $2,166 586 $20,000 390 $46,112
1,216,296
kWh
$30,954
1,966
kW-months/year
$2,166
586
MMBtu
$20,000
390
lb
TOTAL IMPLEMENTED Savings:
$65,401
Cost:
$38,619
$41,088 1,082,943 $23,891 1,349 $422 116 - - $41,088
1,082,943
kWh
$23,891
1,349
kW-months/year
$422
116
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)