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IAC Assessment: NC0108
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IAC Assessment: NC0108
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Metal cases
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 180,000
Annual Production 1,023,734 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,523 4,754,689 kWh $0.03
Electricity Demand $165,854 14,473 kW-months/year $11.46
Electricity Fees $19,951 - $ -
Natural Gas $144,443 32,732 MMBtu $4.41
TOTAL ENERGY COSTS $623,300
RECOMMENDED SAVINGS* $163,530 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $136,934
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$659
Cost:
$250
$659 20,223 - - - - - - - - - - - - $659
20,223
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$405
Cost:
$1,680
$194 5,862 $91 8 - - - - - - - - $120 - $194
5,862
kWh
$91
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
$120
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,625
Cost:
$8,500
$1,690 51,583 $7,935 705 - - - - - - - - - - $1,690
51,583
kWh
$7,935
705
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
04: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$12,532
Cost:
$6,000
- - - - $12,532 2,829 - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,532
2,829
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,780
Cost:
$10,000
- - $3,780 336 - - - - - - - - - - -
-
kWh
$3,780
336
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
06: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$3,380
Cost:
$1,000
- - - - - - - - - - $3,380 77,735 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$3,380
77,735
lb
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$102,104
Cost:
$5,000
- - - - - - $102,104 3,403 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$102,104
3,403
gal
-
-
lb
-
-
lb
-
-
$
08: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$31,045
Cost:
$15,000
- - - - - - - - $31,045 112,891 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$31,045
112,891
lb
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$163,530
Cost:
$47,430
$2,543 77,668 $11,806 1,049 $12,532 2,829 $102,104 3,403 $31,045 112,891 $3,380 77,735 $120 - $2,543
77,668
kWh
$11,806
1,049
kW-months/year
$12,532
2,829
MMBtu
$102,104
3,403
gal
$31,045
112,891
lb
$3,380
77,735
lb
$120
-
$
TOTAL IMPLEMENTED Savings:
$136,934
Cost:
$22,680
$194 5,862 $91 8 - - $102,104 3,403 $31,045 112,891 $3,380 77,735 $120 - $194
5,862
kWh
$91
8
kW-months/year
-
-
MMBtu
$102,104
3,403
gal
$31,045
112,891
lb
$3,380
77,735
lb
$120
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Ancillary Material Cost