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IAC Assessment: NC0127
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IAC Assessment: NC0127
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Bricks
NAICS n/a
SIC 3251 - Brick And Structural Clay Tile
Sales $5,000,000-$10,000,000
# of Employees 73
Plant Area (Sq.Ft.) 132,000
Annual Production 39,000,000 Pieces
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,985 3,239,742 kWh $0.03
Electricity Demand $78,814 14,182 kW-months/year $5.56
Electricity Fees $1,441 - $ -
Fuel Oil #2 $12,000 1,440 MMBtu $8.33
Wood $232,846 253,546 MMBtu $0.92
TOTAL ENERGY COSTS $437,816
RECOMMENDED SAVINGS* $265,377 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,930
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Wood Other Liquid (non-haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Fuel Oil #2 Wood Other Liquid (non-haz) Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $ $ $ $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,930
Cost:
$1,880
$2,647 53,634 $283 82 - - - - - - - - - - - - $2,647
53,634
kWh
$283
82
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$130
Cost:
$125
$130 4,396 - - - - - - - - - - - - - - $130
4,396
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
03: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$1,143
Cost:
$2,915
$806 16,413 $337 98 - - - - - - - - - - - - $806
16,413
kWh
$337
98
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,940
Cost:
$17,640
- - - - - - $2,940 3,195 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,940
3,195
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
05: 2.5194 REDESIGN PROCESS Savings:
$519
Cost:
$50
$519 10,551 - - - - - - - - - - - - - - $519
10,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$109,730
Cost:
$100,000
- - - - $3,000 360 - - $730 30 $10,000 - $96,000 - - - -
-
kWh
-
-
kW-months/year
$3,000
360
MMBtu
-
-
MMBtu
$730
30
gal
$10,000
-
$
$96,000
-
$
-
-
%
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$136,000
Cost:
$100,000
- - - - $9,000 1,080 - - $2,000 90 $29,000 - $96,000 - - - -
-
kWh
-
-
kW-months/year
$9,000
1,080
MMBtu
-
-
MMBtu
$2,000
90
gal
$29,000
-
$
$96,000
-
$
-
-
%
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$11,985
Cost:
$2,850
- - - - - - $432 470 - - - - - - $11,553 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$432
470
MMBtu
-
-
gal
-
-
$
-
-
$
$11,553
-
%
TOTAL RECOMMENDED Savings:
$265,377
Cost:
$225,460
$4,102 84,994 $620 180 $12,000 1,440 $3,372 3,665 $2,730 120 $39,000 - $192,000 - $11,553 - $4,102
84,994
kWh
$620
180
kW-months/year
$12,000
1,440
MMBtu
$3,372
3,665
MMBtu
$2,730
120
gal
$39,000
-
$
$192,000
-
$
$11,553
-
%
TOTAL IMPLEMENTED Savings:
$2,930
Cost:
$1,880
$2,647 53,634 $283 82 - - - - - - - - - - - - $2,647
53,634
kWh
$283
82
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $ $ $ $ %
Electricity Usage Electricity Demand Fuel Oil #2 Wood Other Liquid (non-haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Fuel Oil #2 Wood Other Liquid (non-haz) Personnel Changes Administrative Changes Increase in Production