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IAC Assessment: NC0128
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IAC Assessment: NC0128
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Canned meats
NAICS n/a
SIC 2013 - Sausages And Other Prepared Meats
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 120,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 2,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $54,274 2,081,477 kWh $0.03
Electricity Demand $59,711 6,058 kW-months/year $9.86
Electricity Fees $1,984 - $ -
Fuel Oil #2 $251,594 48,113 MMBtu $5.23
TOTAL ENERGY COSTS $367,601
RECOMMENDED SAVINGS* $214,304 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $161,204
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$92
Cost:
$140
$25 879 $67 7 - - - - - - - - - - $25
879
kWh
$67
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$445
Cost:
$1,260
$136 5,275 $309 31 - - - - - - - - - - $136
5,275
kWh
$309
31
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$799
Cost:
$700
- - - - $799 152 - - - - - - - - -
-
kWh
-
-
kW-months/year
$799
152
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$28,209
Cost:
$17,238
- - - - $28,209 5,394 - - - - - - - - -
-
kWh
-
-
kW-months/year
$28,209
5,394
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$18,878
Cost:
$49,000
$6,188 237,397 $5,914 600 $6,776 1,296 - - - - - - - - $6,188
237,397
kWh
$5,914
600
kW-months/year
$6,776
1,296
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,956
Cost:
$3,655
- - - - $1,956 374 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,956
374
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$3,389
Cost:
$7,155
$1,733 66,530 $1,656 168 - - - - - - - - - - $1,733
66,530
kWh
$1,656
168
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$19,152
Cost:
$2,000
- - - - $19,152 3,662 - - - - - - - - -
-
kWh
-
-
kW-months/year
$19,152
3,662
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$1,288
Cost:
$250
- - - - - - $38 2,500 - - $1,250 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$38
2,500
lb
-
-
$
$1,250
-
$
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$96
Cost:
$4,200
- - - - - - - - - - - - $96 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$96
-
$
11: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$140,000
Cost:
$300,000
- - - - - - - - $140,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$140,000
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$214,304
Cost:
$385,598
$8,082 310,081 $7,946 806 $56,892 10,878 $38 2,500 $140,000 - $1,250 - $96 - $8,082
310,081
kWh
$7,946
806
kW-months/year
$56,892
10,878
MMBtu
$38
2,500
lb
$140,000
-
$
$1,250
-
$
$96
-
$
TOTAL IMPLEMENTED Savings:
$161,204
Cost:
$309,855
- - - - $21,108 4,036 - - $140,000 - - - $96 - -
-
kWh
-
-
kW-months/year
$21,108
4,036
MMBtu
-
-
lb
$140,000
-
$
-
-
$
$96
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost