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IAC Assessment: NC0206
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IAC Assessment: NC0206
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Industrial valves
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 70,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $45,127 1,656,194 kWh $0.03
Electricity Demand $44,230 4,397 kW-months/year $10.06
Electricity Fees $3,559 - $ -
Natural Gas $17,179 2,270 MMBtu $7.57
TOTAL ENERGY COSTS $110,095
RECOMMENDED SAVINGS* $26,546 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,603
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$373
Cost:
$100
$220 8,091 $153 16 - - - - - - - - $220
8,091
kWh
$153
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,202
Cost:
$2,000
- - - - - - $2,202 291 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,202
291
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$589
Cost:
$270
$348 12,792 $241 25 - - - - - - - - $348
12,792
kWh
$241
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$204
Cost:
$525
$72 2,633 $132 7 - - - - - - - - $72
2,633
kWh
$132
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,083
Cost:
$32,849
$3,842 141,244 $3,241 344 - - - - - - - - $3,842
141,244
kWh
$3,241
344
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$307
Cost:
$65
- - - - - - $307 41 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$307
41
MMBtu
-
-
$
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,568
Cost:
-
- - $1,413 150 $155 - - - - - - - -
-
kWh
$1,413
150
kW-months/year
$155
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.5194 REDESIGN PROCESS Savings:
$9,810
Cost:
$40,000
$1,366 50,208 $944 100 - - - - $5,000 - $2,500 - $1,366
50,208
kWh
$944
100
kW-months/year
-
-
$
-
-
MMBtu
$5,000
-
$
$2,500
-
$
09: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$1,200
Cost:
$2,500
- - - - - - $1,300 172 - - $(-100) - -
-
kWh
-
-
kW-months/year
-
-
$
$1,300
172
MMBtu
-
-
$
$(-100)
-
$
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,210
Cost:
$6,000
$3,210 118,000 - - - - - - - - - - $3,210
118,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$26,546
Cost:
$84,309
$9,058 332,968 $6,124 642 $155 - $3,809 504 $5,000 - $2,400 - $9,058
332,968
kWh
$6,124
642
kW-months/year
$155
-
$
$3,809
504
MMBtu
$5,000
-
$
$2,400
-
$
TOTAL IMPLEMENTED Savings:
$10,603
Cost:
$40,795
$1,786 65,633 $1,317 132 - - - - $5,000 - $2,500 - $1,786
65,633
kWh
$1,317
132
kW-months/year
-
-
$
-
-
MMBtu
$5,000
-
$
$2,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes