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IAC Assessment: NC0221
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IAC Assessment: NC0221
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Compression molded plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 30,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,276 1,899,920 kWh $0.08
LPG $10,425 908 MMBtu $11.48
TOTAL ENERGY COSTS $168,701
RECOMMENDED SAVINGS* $100,849 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $96,073
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas LPG Personnel Changes Increase in Production Electricity Usage Electricity Fees Natural Gas LPG Personnel Changes Increase in Production
$ kWh $ $ $ MMBtu $ MMBtu $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$508
Cost:
$455
$508 6,963 - - - - - - - - - - $508
6,963
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$484
Cost:
$360
$484 6,624 - - - - - - - - - - $484
6,624
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$44,663
Cost:
$500
- - $66,263 - - - - - $(-21,600) - - - -
-
kWh
$66,263
-
$
-
-
MMBtu
-
-
MMBtu
$(-21,600)
-
$
-
-
%
04: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$3,060
Cost:
$8,000
- - - - $(-7,365) (-908) $10,425 908 - - - - -
-
kWh
-
-
$
$(-7,365)
(-908)
MMBtu
$10,425
908
MMBtu
-
-
$
-
-
%
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$4,292
Cost:
$2,000
$4,292 42,036 - - - - - - - - - - $4,292
42,036
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
06: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$47,842
Cost:
$92,321
$25,808 353,100 - - - - $(-17,966) (-1,565) - - $40,000 - $25,808
353,100
kWh
-
-
$
-
-
MMBtu
$(-17,966)
(-1,565)
MMBtu
-
-
$
$40,000
-
%
TOTAL RECOMMENDED Savings:
$100,849
Cost:
$103,636
$31,092 408,723 $66,263 - $(-7,365) (-908) $(-7,541) (-657) $(-21,600) - $40,000 - $31,092
408,723
kWh
$66,263
-
$
$(-7,365)
(-908)
MMBtu
$(-7,541)
(-657)
MMBtu
$(-21,600)
-
$
$40,000
-
%
TOTAL IMPLEMENTED Savings:
$96,073
Cost:
$101,276
$26,316 360,063 $66,263 - $(-7,365) (-908) $(-7,541) (-657) $(-21,600) - $40,000 - $26,316
360,063
kWh
$66,263
-
$
$(-7,365)
(-908)
MMBtu
$(-7,541)
(-657)
MMBtu
$(-21,600)
-
$
$40,000
-
%
Savings
Cost
$ kWh $ $ $ MMBtu $ MMBtu $ $ $ %
Electricity Usage Electricity Fees Natural Gas LPG Personnel Changes Increase in Production Electricity Usage Electricity Fees Natural Gas LPG Personnel Changes Increase in Production