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IAC Assessment: NC0331
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IAC Assessment: NC0331
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IAC Center North Carolina State
Assessment Year 2006
Principal Product fabricated metal structures
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3449 - Miscellaneous Metal Work
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 214,000
Annual Production 800,000 Pounds
Production Hrs. Annual 2,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,841 1,509,630 kWh $0.04
Electricity Demand $40,165 5,467 kW-months/year $7.35
Electricity Fees $3,765 - $ -
LPG $29,500 1,551 MMBtu $19.02
TOTAL ENERGY COSTS $131,271
RECOMMENDED SAVINGS* $54,180 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,463
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,898
Cost:
-
$1,898 35,776 - - - - - - - - - - $1,898
35,776
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,341
Cost:
$500
$4,233 - $2,894 1,099 $214 - - - - - - - $4,233
-
kWh
$2,894
1,099
kW-months/year
$214
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,010
Cost:
$50
$462 11,896 $268 35 - - - - - - $280 - $462
11,896
kWh
$268
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$280
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$919
Cost:
$803
$362 9,953 $557 67 - - - - - - - - $362
9,953
kWh
$557
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$11,070
Cost:
$25,000
- - - - - - $11,070 540 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,070
540
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,252
Cost:
$3,726
- - - - - - $1,252 66 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,252
66
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$211
Cost:
$100
$137 2,585 $74 15 - - - - - - - - $137
2,585
kWh
$74
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$30,479
Cost:
$21,000
- - - - - - - - $14,900 - $15,579 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$14,900
-
$
$15,579
-
$
TOTAL RECOMMENDED Savings:
$54,180
Cost:
$51,179
$7,092 60,210 $3,793 1,216 $214 - $12,322 606 $14,900 - $15,859 - $7,092
60,210
kWh
$3,793
1,216
kW-months/year
$214
-
$
$12,322
606
MMBtu
$14,900
-
$
$15,859
-
$
TOTAL IMPLEMENTED Savings:
$1,463
Cost:
$3,826
$137 2,585 $74 15 - - $1,252 66 - - - - $137
2,585
kWh
$74
15
kW-months/year
-
-
$
$1,252
66
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees LPG Personnel Changes Ancillary Material Cost