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IAC Assessment: NC0346
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IAC Assessment: NC0346
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Coated paper cartons
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $50,000,000-$100,000,000
# of Employees 131
Plant Area (Sq.Ft.) 165,000
Annual Production 94,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $330,590 13,212,761 kWh $0.03
Electricity Demand $465,960 41,506 kW-months/year $11.23
Electricity Fees $6,252 - $ -
Natural Gas $339,453 28,418 MMBtu $11.94
TOTAL ENERGY COSTS $1,142,255
RECOMMENDED SAVINGS* $95,421 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,794
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$38,892
Cost:
$2,000
- - - - $38,892 3,255 - - - - -
-
kWh
-
-
kW-months/year
$38,892
3,255
MMBtu
-
-
$
-
-
Tgal
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,868
Cost:
$500
- - - - $2,868 240 - - - - -
-
kWh
-
-
kW-months/year
$2,868
240
MMBtu
-
-
$
-
-
Tgal
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$741
Cost:
$500
- - - - $741 62 - - - - -
-
kWh
-
-
kW-months/year
$741
62
MMBtu
-
-
$
-
-
Tgal
04: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$33,467
Cost:
$28,785
- - - - $33,467 2,800 - - - - -
-
kWh
-
-
kW-months/year
$33,467
2,800
MMBtu
-
-
$
-
-
Tgal
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$8,141
Cost:
$20,000
$8,141 207,153 - - - - - - - - $8,141
207,153
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,687
Cost:
$1,485
$1,885 47,968 $802 96 - - - - - - $1,885
47,968
kWh
$802
96
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,249
Cost:
$2,000
$1,320 33,600 $591 67 - - - - $(-662) - $1,320
33,600
kWh
$591
67
kW-months/year
-
-
MMBtu
-
-
$
$(-662)
-
Tgal
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,023
Cost:
$1,654
$1,422 36,172 $601 72 - - - - - - $1,422
36,172
kWh
$601
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,683
Cost:
-
- - $1,683 202 - - - - - - -
-
kWh
$1,683
202
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$753
Cost:
$50
$528 13,440 $225 27 - - - - - - $528
13,440
kWh
$225
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$376
Cost:
$400
$376 9,155 - - - - - - - - $376
9,155
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,209
Cost:
$1,803
$850 21,641 $359 43 - - - - - - $850
21,641
kWh
$359
43
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
13: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,332
Cost:
$200
$1,158 - $6,174 840 - - $(-6,000) - - - $1,158
-
kWh
$6,174
840
kW-months/year
-
-
MMBtu
$(-6,000)
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$95,421
Cost:
$59,377
$15,680 369,129 $10,435 1,347 $75,968 6,357 $(-6,000) - $(-662) - $15,680
369,129
kWh
$10,435
1,347
kW-months/year
$75,968
6,357
MMBtu
$(-6,000)
-
$
$(-662)
-
Tgal
TOTAL IMPLEMENTED Savings:
$53,794
Cost:
$25,104
$10,467 265,920 $826 99 $42,501 3,557 - - - - $10,467
265,920
kWh
$826
99
kW-months/year
$42,501
3,557
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption