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IAC Assessment: NC0383
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IAC Assessment: NC0383
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Specialty chemicals
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 116
Plant Area (Sq.Ft.) 300,000
Annual Production 1,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $554,374 12,526,240 kWh $0.04
Electricity Demand $228,551 23,086 kW-months/year $9.90
Electricity Fees $1,837 - $ -
Natural Gas $926,701 107,361 MMBtu $8.63
TOTAL ENERGY COSTS $1,711,463
RECOMMENDED SAVINGS* $154,206 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,183
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$16,582
Cost:
$1,000
- - - - $16,582 1,128 - - - - - - -
-
kWh
-
-
kW-months/year
$16,582
1,128
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$38,474
Cost:
-
- - - - $18,474 1,257 - - - - $20,000 - -
-
kWh
-
-
kW-months/year
$18,474
1,257
MMBtu
-
-
$
-
-
$
$20,000
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$42,558
Cost:
$50,000
- - - - $42,558 2,895 - - - - - - -
-
kWh
-
-
kW-months/year
$42,558
2,895
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$19,037
Cost:
$30,000
- - - - $19,037 1,295 - - - - - - -
-
kWh
-
-
kW-months/year
$19,037
1,295
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2124 INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK Savings:
$4,551
Cost:
$10,000
- - - - $4,551 310 - - - - - - -
-
kWh
-
-
kW-months/year
$4,551
310
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,245
Cost:
$20,000
$3,235 73,100 $1,010 102 - - - - - - - - $3,235
73,100
kWh
$1,010
102
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,848
Cost:
$50
$1,408 31,820 $440 44 - - - - - - - - $1,408
31,820
kWh
$440
44
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,043
Cost:
$6,150
- - - - $11,043 751 - - - - - - -
-
kWh
-
-
kW-months/year
$11,043
751
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,623
Cost:
$100
$1,923 43,443 $600 61 - - $(-600) - $(-300) - - - $1,923
43,443
kWh
$600
61
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-300)
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$11,700
Cost:
$11,589
$8,916 201,468 $2,784 281 - - - - - - - - $8,916
201,468
kWh
$2,784
281
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,695
Cost:
$1,497
$1,297 29,298 $398 40 - - - - - - - - $1,297
29,298
kWh
$398
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$850
Cost:
$750
$560 12,654 $290 29 - - - - - - - - $560
12,654
kWh
$290
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$154,206
Cost:
$131,136
$17,339 391,783 $5,522 557 $112,245 7,636 $(-600) - $(-300) - $20,000 - $17,339
391,783
kWh
$5,522
557
kW-months/year
$112,245
7,636
MMBtu
$(-600)
-
$
$(-300)
-
$
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$117,183
Cost:
$74,186
$12,136 274,209 $3,782 382 $82,165 5,590 $(-600) - $(-300) - $20,000 - $12,136
274,209
kWh
$3,782
382
kW-months/year
$82,165
5,590
MMBtu
$(-600)
-
$
$(-300)
-
$
$20,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost