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IAC Assessment: NC0493
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IAC Assessment: NC0493
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IAC Center North Carolina State
Assessment Year 2013
Principal Product Denim
NAICS 313210 - Broadwoven Fabric Mills
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 737,500
Annual Production 24,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,840,180 45,234,000 kWh $0.04
Electricity Demand $881,472 96,816 kW-months/year $9.10
Electricity Fees $748 - $ -
Natural Gas $91,462 20,083 MMBtu $4.55
Other Gas $1 205,909 MMBtu $0.00
TOTAL ENERGY COSTS $2,813,863
RECOMMENDED SAVINGS* $181,097 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $107,257
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$40,789
Cost:
$215,791
$24,756 608,261 $16,033 1,764 - - - - - - - - $24,756
608,261
kWh
$16,033
1,764
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,370
Cost:
$36,172
$3,724 91,495 $4,520 467 - - - - - - $126 - $3,724
91,495
kWh
$4,520
467
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$126
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,826
Cost:
$7,934
$3,826 94,000 - - - - - - - - - - $3,826
94,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,550
Cost:
$1,386
$520 12,780 $159 17 - - - - - - $871 - $520
12,780
kWh
$159
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$871
-
$
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$37,850
Cost:
$6,372
- - - - $51,415 11,300 - - $(-1,325) - $(-12,240) - -
-
kWh
-
-
kW-months/year
$51,415
11,300
MMBtu
-
-
Tgal
$(-1,325)
-
$
$(-12,240)
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$15,385
Cost:
$1,820
- - - - $15,385 3,381 - - - - - - -
-
kWh
-
-
kW-months/year
$15,385
3,381
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$853
Cost:
$1,447
- - - - $853 187 - - - - - - -
-
kWh
-
-
kW-months/year
$853
187
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$13,410
Cost:
$10,000
- - - - $4,707 1,035 $8,703 1,034,814 - - - - -
-
kWh
-
-
kW-months/year
$4,707
1,035
MMBtu
$8,703
1,034,814
Tgal
-
-
$
-
-
$
09: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$430
Cost:
-
- - - - $430 94 - - - - - - -
-
kWh
-
-
kW-months/year
$430
94
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,165
Cost:
$100
$5,045 123,948 $1,800 198 - - - - $(-1,200) - $(-480) - $5,045
123,948
kWh
$1,800
198
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,200)
-
$
$(-480)
-
$
11: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,410
Cost:
$15,000
$3,410 83,790 - - - - - - - - - - $3,410
83,790
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$28,586
Cost:
$90,000
- - - - - - $28,586 3,395,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$28,586
3,395,000
Tgal
-
-
$
-
-
$
13: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$21,473
Cost:
$10,000
$15,051 369,792 $6,086 669 $336 74 - - - - - - $15,051
369,792
kWh
$6,086
669
kW-months/year
$336
74
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$181,097
Cost:
$396,022
$56,332 1,384,066 $28,598 3,115 $73,126 16,071 $37,289 4,429,814 $(-2,525) - $(-11,723) - $56,332
1,384,066
kWh
$28,598
3,115
kW-months/year
$73,126
16,071
MMBtu
$37,289
4,429,814
Tgal
$(-2,525)
-
$
$(-11,723)
-
$
TOTAL IMPLEMENTED Savings:
$107,257
Cost:
$233,649
$45,372 1,114,781 $24,078 2,648 $52,181 11,468 - - $(-2,525) - $(-11,849) - $45,372
1,114,781
kWh
$24,078
2,648
kW-months/year
$52,181
11,468
MMBtu
-
-
Tgal
$(-2,525)
-
$
$(-11,849)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost