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IAC Assessment: NC0606
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IAC Assessment: NC0606
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IAC Center North Carolina State
Assessment Year 2018
Principal Product Wood siding
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 472,000
Annual Production 377,268,000 Pounds
Production Hrs. Annual 8,232
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,481,676 118,667,000 kWh $0.04
Electricity Demand $1,795,995 203,443 kW-months/year $8.83
Natural Gas $64,442 8,383 MMBtu $7.69
LPG $689,025 81,467 MMBtu $8.46
Wood $2,834,662 1,704,780 MMBtu $1.66
TOTAL ENERGY COSTS $9,865,800
RECOMMENDED SAVINGS* $404,071 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $198,301
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$48,456
Cost:
$119,341
$30,326 802,278 $10,844 1,232 - - - - - - $7,286 - $30,326
802,278
kWh
$10,844
1,232
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$7,286
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$369
Cost:
$547
$369 9,773 - - - - - - - - - - $369
9,773
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,868
Cost:
$20,154
$6,630 175,388 - - - - - - - - $1,238 - $6,630
175,388
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$1,238
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,634
Cost:
$200
$2,564 67,832 $870 99 - - - - $(-800) - $(-1,000) - $2,564
67,832
kWh
$870
99
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-800)
-
$
$(-1,000)
-
$
05: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$48,482
Cost:
$180,000
$84,974 2,248,000 $29,674 3,375 $(-66,166) (-8,593) - - - - - - $84,974
2,248,000
kWh
$29,674
3,375
kW-months/year
$(-66,166)
(-8,593)
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$21,044
Cost:
$500
$45,965 1,216,000 $16,051 1,824 $(-40,972) (-5,321) - - - - - - $45,965
1,216,000
kWh
$16,051
1,824
kW-months/year
$(-40,972)
(-5,321)
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$205,770
Cost:
$100,000
- - - - - - $137,770 82,993 - - $68,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$137,770
82,993
MMBtu
-
-
$
$68,000
-
$
08: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$11,945
Cost:
$10,500
- - - - - - $26,945 16,232 $(-2,500) - $(-12,500) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$26,945
16,232
MMBtu
$(-2,500)
-
$
$(-12,500)
-
$
09: 2.5194 REDESIGN PROCESS Savings:
$31,091
Cost:
$15,000
$23,213 614,107 $7,878 895 - - - - - - - - $23,213
614,107
kWh
$7,878
895
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$27,412
Cost:
$65,590
$20,466 541,440 $6,946 789 - - - - - - - - $20,466
541,440
kWh
$6,946
789
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$404,071
Cost:
$511,832
$214,507 5,674,818 $72,263 8,214 $(-107,138) (-13,914) $164,715 99,225 $(-3,300) - $63,024 - $214,507
5,674,818
kWh
$72,263
8,214
kW-months/year
$(-107,138)
(-13,914)
MMBtu
$164,715
99,225
MMBtu
$(-3,300)
-
$
$63,024
-
$
TOTAL IMPLEMENTED Savings:
$198,301
Cost:
$411,832
$214,507 5,674,818 $72,263 8,214 $(-107,138) (-13,914) $26,945 16,232 $(-3,300) - $(-4,976) - $214,507
5,674,818
kWh
$72,263
8,214
kW-months/year
$(-107,138)
(-13,914)
MMBtu
$26,945
16,232
MMBtu
$(-3,300)
-
$
$(-4,976)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Ancillary Material Cost