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IAC Assessment: OK0525
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IAC Assessment: OK0525
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 1997
Principal Product Sand castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 250,000
Annual Production 220 Tons
Production Hrs. Annual 4,160
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,984 11,016,120 kWh $0.03
Electricity Demand $220,167 - kW-months/year -
Electricity Fees $1,730 - $ -
Natural Gas $190,960 71,593 MMBtu $2.67
TOTAL ENERGY COSTS $807,871
RECOMMENDED SAVINGS* $340,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,653
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ MMBtu $ lb $ $
01: 3.5221 RECYCLE CASTING SAND Savings:
$290,422
Cost:
$282,500
$(-4,010) (-74,736) $(-14,332) (-7,488) $308,764 12,480,000 - - $(-4,010)
(-74,736)
kWh
$(-14,332)
(-7,488)
MMBtu
$308,764
12,480,000
lb
-
-
$
02: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$9,080
Cost:
$1,260
- - $9,080 4,744 - - - - -
-
kWh
$9,080
4,744
MMBtu
-
-
lb
-
-
$
03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$5,369
Cost:
$6,768
- - $5,369 2,805 - - - - -
-
kWh
$5,369
2,805
MMBtu
-
-
lb
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,150
Cost:
$630
$3,150 109,906 - - - - - - $3,150
109,906
kWh
-
-
MMBtu
-
-
lb
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$2,850
Cost:
$4,477
$(-92) (-3,224) $2,942 1,537 - - - - $(-92)
(-3,224)
kWh
$2,942
1,537
MMBtu
-
-
lb
-
-
$
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$1,033
Cost:
$2,805
- - $1,033 540 - - - - -
-
kWh
$1,033
540
MMBtu
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$147
Cost:
$278
$65 1,758 - - - - $82 - $65
1,758
kWh
-
-
MMBtu
-
-
lb
$82
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$134
Cost:
$116
$134 4,689 - - - - - - $134
4,689
kWh
-
-
MMBtu
-
-
lb
-
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$28,080
Cost:
$2,090
- - - - - - $28,080 - -
-
kWh
-
-
MMBtu
-
-
lb
$28,080
-
$
TOTAL RECOMMENDED Savings:
$340,265
Cost:
$300,924
$(-753) 38,393 $4,092 2,138 $308,764 12,480,000 $28,162 - $(-753)
38,393
kWh
$4,092
2,138
MMBtu
$308,764
12,480,000
lb
$28,162
-
$
TOTAL IMPLEMENTED Savings:
$8,653
Cost:
$7,514
$3,284 114,595 $5,369 2,805 - - - - $3,284
114,595
kWh
$5,369
2,805
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes