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IAC Assessment: OR0274
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IAC Assessment: OR0274
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IAC Center Oregon State University
Assessment Year 1996
Principal Product Aluminum Billets
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 100,000
Annual Production 84,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $582,823 32,412,662 kWh $0.02
Electricity Demand $495,726 116,988 kW-months/year $4.24
Natural Gas $277,511 110,452 MMBtu $2.51
LPG $5,466 1,072 MMBtu $5.10
TOTAL ENERGY COSTS $1,370,467
RECOMMENDED SAVINGS* $244,064 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $195,168
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$195,168
Cost:
-
$91,728 4,369,285 $103,440 24,000 - - - - - - $91,728
4,369,285
kWh
$103,440
24,000
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$13,394
Cost:
-
- - - - $13,394 6,387 - - - - -
-
kWh
-
-
kW-months/year
$13,394
6,387
MMBtu
-
-
MMBtu
-
-
lb
03: 2.4311 RECOVER MECHANICAL ENERGY Savings:
$2,710
Cost:
-
$2,710 81,477 - - - - - - - - $2,710
81,477
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
04: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$9,179
Cost:
$27,349
$(-4,374) (-131,301) $(-776) (-360) $14,329 6,833 - - - - $(-4,374)
(-131,301)
kWh
$(-776)
(-360)
kW-months/year
$14,329
6,833
MMBtu
-
-
MMBtu
-
-
lb
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,737
Cost:
$2,317
$1,535 71,512 $202 47 - - - - - - $1,535
71,512
kWh
$202
47
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,129
Cost:
$30,000
- - - - $16,129 7,691 - - - - -
-
kWh
-
-
kW-months/year
$16,129
7,691
MMBtu
-
-
MMBtu
-
-
lb
07: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$3,065
Cost:
$9,720
$(-112) (-3,517) $(-40) (-9) $(-2,249) (-1,072) $5,466 1,072 - - $(-112)
(-3,517)
kWh
$(-40)
(-9)
kW-months/year
$(-2,249)
(-1,072)
MMBtu
$5,466
1,072
MMBtu
-
-
lb
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,682
Cost:
-
- - - - - - - - $2,682 75,233 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$2,682
75,233
lb
TOTAL RECOMMENDED Savings:
$244,064
Cost:
$69,386
$91,487 4,387,456 $102,826 23,678 $41,603 19,839 $5,466 1,072 $2,682 75,233 $91,487
4,387,456
kWh
$102,826
23,678
kW-months/year
$41,603
19,839
MMBtu
$5,466
1,072
MMBtu
$2,682
75,233
lb
TOTAL IMPLEMENTED Savings:
$195,168
Cost:
-
$91,728 4,369,285 $103,440 24,000 - - - - - - $91,728
4,369,285
kWh
$103,440
24,000
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz)