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IAC Assessment: OR0295
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IAC Assessment: OR0295
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IAC Center Oregon State University
Assessment Year 1997
Principal Product Pipe Fittings
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $1,000,000-$5,000,000
# of Employees 60
Plant Area (Sq.Ft.) 53,136
Annual Production 1,549,913 Pounds
Production Hrs. Annual 2,000
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $37,767 1,385,111 kWh $0.03
Electricity Demand $26,698 75,084 kW-months/year $0.36
Electricity Fees $492 - $ -
Natural Gas $11,183 2,227 MMBtu $5.02
Other Gas $3,673 333 MMBtu $11.03
Other Energy $19,971 3,471 MMBtu $5.75
TOTAL ENERGY COSTS $121,874
RECOMMENDED SAVINGS* $137,891 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,891
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Other Energy Water Disposal Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Other Energy Water Disposal Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ Tgal $ $ $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$86,250
Cost:
$1,000
- - - - - - - - - - - - - - - - $86,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$86,250
-
$
02: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$36,000
Cost:
$40,000
- - - - - - - - - - - - $36,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$36,000
-
$
-
-
$
-
-
$
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$1,830
Cost:
$890
- - - - - - $1,400 239 - - $430 232,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,400
239
MMBtu
-
-
MMBtu
$430
232,000
Tgal
-
-
$
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$940
Cost:
$500
- - - - - - - - $940 163 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$940
163
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$7,820
Cost:
$10,000
- - - - $(-11,210) (-3,467) - - $19,030 3,308 - - - - - - - - -
-
kWh
-
-
kW-months/year
$(-11,210)
(-3,467)
MMBtu
-
-
MMBtu
$19,030
3,308
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$1,160
Cost:
$1,360
- - - - $1,160 299 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,160
299
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,116
Cost:
$6,360
$964 33,998 $802 184 - - - - - - - - $989 - $361 - - - $964
33,998
kWh
$802
184
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$989
-
$
$361
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$775
Cost:
$2,723
$561 19,930 $214 49 - - - - - - - - - - - - - - $561
19,930
kWh
$214
49
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$137,891
Cost:
$62,833
$1,525 53,928 $1,016 233 $(-10,050) (-3,168) $1,400 239 $19,970 3,471 $430 232,000 $36,989 - $361 - $86,250 - $1,525
53,928
kWh
$1,016
233
kW-months/year
$(-10,050)
(-3,168)
MMBtu
$1,400
239
MMBtu
$19,970
3,471
MMBtu
$430
232,000
Tgal
$36,989
-
$
$361
-
$
$86,250
-
$
TOTAL IMPLEMENTED Savings:
$3,891
Cost:
$9,083
$1,525 53,928 $1,016 233 - - - - - - - - $989 - $361 - - - $1,525
53,928
kWh
$1,016
233
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$989
-
$
$361
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Other Energy Water Disposal Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Other Energy Water Disposal Personnel Changes Ancillary Material Cost Primary Product