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IAC Assessment: SF0004
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IAC Assessment: SF0004
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IAC Center San Francisco State University
Assessment Year 1993
Principal Product Investment Castings
NAICS n/a
SIC 3369 - Nonferrous Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 152
Plant Area (Sq.Ft.) 58,000
Annual Production 924,000 Pounds
Production Hrs. Annual 4,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $440,303 4,373,974 kWh $0.10
Natural Gas $97,719 16,545 MMBtu $5.91
TOTAL ENERGY COSTS $538,022
RECOMMENDED SAVINGS* $116,130 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,317
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$29,275
Cost:
$20,000
$29,275 - - - $29,275
-
kWh
-
-
MMBtu
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$48,223
Cost:
$135,000
$48,223 - - - $48,223
-
kWh
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,565
Cost:
$38,000
- - $15,565 2,780 -
-
kWh
$15,565
2,780
MMBtu
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$11,292
Cost:
$20,600
$11,292 - - - $11,292
-
kWh
-
-
MMBtu
05: 2.2123 INSULATE FEEDWATER TANK Savings:
$1,488
Cost:
$3,000
- - $1,488 268 -
-
kWh
$1,488
268
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,881
Cost:
$6,250
$4,881 49,824 - - $4,881
49,824
kWh
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,386
Cost:
$1,800
$3,386 43,376 - - $3,386
43,376
kWh
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,308
Cost:
$700
$1,308 12,896 - - $1,308
12,896
kWh
-
-
MMBtu
09: 2.1211 MOVE BOILER TO MORE EFFICIENT LOCATION Savings:
$414
Cost:
$639
$414 13,189 - - $414
13,189
kWh
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$298
Cost:
$158
$298 2,931 - - $298
2,931
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$116,130
Cost:
$226,147
$99,077 122,216 $17,053 3,048 $99,077
122,216
kWh
$17,053
3,048
MMBtu
TOTAL IMPLEMENTED Savings:
$56,317
Cost:
$70,389
$39,264 119,285 $17,053 3,048 $39,264
119,285
kWh
$17,053
3,048
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas