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IAC Assessment: SF0087
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IAC Assessment: SF0087
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IAC Center San Francisco State University
Assessment Year 1996
Principal Product Metal Products
NAICS n/a
SIC 2013 - Sausages And Other Prepared Meats
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 120,000
Annual Production 16,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $414,417 6,248,535 kWh $0.07
Electricity Demand $157,834 11,907 kW-months/year $13.26
Natural Gas $74,677 27,739 MMBtu $2.69
TOTAL ENERGY COSTS $754,428
RECOMMENDED SAVINGS* $141,327 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,438
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,390
Cost:
$33,600
$6,591 99,355 $4,799 399 - - - - - - $6,591
99,355
kWh
$4,799
399
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,081
Cost:
$3,839
$2,149 32,532 $932 70 - - - - - - $2,149
32,532
kWh
$932
70
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,101
Cost:
$960
$688 10,258 $413 31 - - - - - - $688
10,258
kWh
$413
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,210
Cost:
$2,600
$1,596 24,033 $614 46 - - - - - - $1,596
24,033
kWh
$614
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,251
Cost:
$1,265
$1,192 17,878 $1,059 80 - - - - - - $1,192
17,878
kWh
$1,059
80
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,036
Cost:
-
$5,673 85,287 $1,363 102 - - - - - - $5,673
85,287
kWh
$1,363
102
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$353
Cost:
$613
- - - - $353 131 - - - - -
-
kWh
-
-
kW-months/year
$353
131
MMBtu
-
-
Tgal
-
-
$
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$4,377
Cost:
$14,820
- - - - $4,377 1,625 - - - - -
-
kWh
-
-
kW-months/year
$4,377
1,625
MMBtu
-
-
Tgal
-
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$79,567
Cost:
$140,000
- - - - - - - - $79,567 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$79,567
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,979
Cost:
$2,231
- - $1,979 - - - - - - - -
-
kWh
$1,979
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,059
Cost:
$5,330
$6,861 103,458 $2,198 165 - - - - - - $6,861
103,458
kWh
$2,198
165
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,369
Cost:
$4,210
$2,137 32,239 $1,232 93 - - - - - - $2,137
32,239
kWh
$1,232
93
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$8,603
Cost:
$1,329
- - $8,603 649 - - - - - - -
-
kWh
$8,603
649
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$868
Cost:
$1,375
$665 9,965 $203 15 - - - - - - $665
9,965
kWh
$203
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
15: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,998
Cost:
$3,435
- - - - - - $3,998 635,981 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,998
635,981
Tgal
-
-
$
16: 3.4155 METER WASTE WATER Savings:
$2,085
Cost:
$4,500
- - - - - - $2,085 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,085
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$141,327
Cost:
$220,107
$27,552 415,005 $23,395 1,650 $4,730 1,756 $6,083 635,981 $79,567 - $27,552
415,005
kWh
$23,395
1,650
kW-months/year
$4,730
1,756
MMBtu
$6,083
635,981
Tgal
$79,567
-
$
TOTAL IMPLEMENTED Savings:
$38,438
Cost:
$57,470
$21,214 319,753 $13,226 884 - - $3,998 635,981 - - $21,214
319,753
kWh
$13,226
884
kW-months/year
-
-
MMBtu
$3,998
635,981
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes