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IAC Assessment: TT0157
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IAC Assessment: TT0157
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IAC Center Tennessee Technological University
Assessment Year 2015
Principal Product metal can ends
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $100,000,000-$500,000,000
# of Employees 206
Plant Area (Sq.Ft.) 210,652
Annual Production 204,300,401,502 Pieces
Production Hrs. Annual 8,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $900,909 14,475,618 kWh $0.06
Electricity Demand $290,742 26,321 kW-months/year $11.05
Natural Gas $325,538 52,993 MMBtu $6.14
TOTAL ENERGY COSTS $1,552,398
RECOMMENDED SAVINGS* $292,600 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $205,506
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$51,147
Cost:
$344,210
$41,014 661,531 $1,037 93 - - $9,096 - $41,014
661,531
kWh
$1,037
93
kW-months/year
-
-
MMBtu
$9,096
-
$
02: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$39,567
Cost:
-
- - $39,567 3,580 - - - - -
-
kWh
$39,567
3,580
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$32,298
Cost:
$15,201
$25,745 415,246 $6,553 593 - - - - $25,745
415,246
kWh
$6,553
593
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$32,011
Cost:
$40,000
- - - - $32,011 5,210 - - -
-
kWh
-
-
kW-months/year
$32,011
5,210
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$26,007
Cost:
$26,000
$25,466 410,745 $541 49 - - - - $25,466
410,745
kWh
$541
49
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$29,361
Cost:
$9,500
$16,739 269,992 - - $12,622 2,050 - - $16,739
269,992
kWh
-
-
kW-months/year
$12,622
2,050
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$25,293
Cost:
$3,465
$24,943 402,269 $350 32 - - - - $24,943
402,269
kWh
$350
32
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$26,456
Cost:
$157,989
$27,144 437,821 $4,423 400 $(-5,111) (-832) - - $27,144
437,821
kWh
$4,423
400
kW-months/year
$(-5,111)
(-832)
MMBtu
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$26,246
Cost:
$2,400
$26,246 423,297 - - - - - - $26,246
423,297
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,978
Cost:
$1,000
- - - - $2,978 485 - - -
-
kWh
-
-
kW-months/year
$2,978
485
MMBtu
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$958
Cost:
$2,131
$693 11,178 $265 24 - - - - $693
11,178
kWh
$265
24
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$278
Cost:
$240
$133 2,145 $33 3 - - $112 - $133
2,145
kWh
$33
3
kW-months/year
-
-
MMBtu
$112
-
$
TOTAL RECOMMENDED Savings:
$292,600
Cost:
$602,136
$188,123 3,034,224 $52,769 4,774 $42,500 6,913 $9,208 - $188,123
3,034,224
kWh
$52,769
4,774
kW-months/year
$42,500
6,913
MMBtu
$9,208
-
$
TOTAL IMPLEMENTED Savings:
$205,506
Cost:
$214,795
$146,416 2,361,515 $51,467 4,657 $7,511 1,218 $112 - $146,416
2,361,515
kWh
$51,467
4,657
kW-months/year
$7,511
1,218
MMBtu
$112
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes